Moto E5 Plus (XT1924) - Manual de Servicio
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Moto E Plus (5th Generation) NA
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Lenovo Moto E (5th Generation) Plus NA Level 2 – Service and Repair Manual
Lenovo Moto E Plus (5th Generation) NA Level 2 – Service and Repair Manual
REVISION HISTORY Revision 1
PAGE 2
Date
Notes
05/03/2018
Initial draft.
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TABLE OF CONTENTS Revision History.................................................................................................................................. 2 List of Tables ....................................................................................................................................... 5 Table of Figures .................................................................................................................................. 5 Safety Information .............................................................................................................................. 6 Cautions and Warnings ....................................................................................................................... 6 Battery Safety Guidelines .................................................................................................................... 6 Introduction ......................................................................................................................................... 7 External Views..................................................................................................................................... 7 Main Exploded Views .......................................................................................................................... 9 Disassembly and Recovery ............................................................................................................. 12 Disassembly and Recovery Map....................................................................................................... 12 Tools Required for Disassembly ....................................................................................................... 13 SIM Tray Removal ............................................................................................................................ 15 IMEI Label Removal .......................................................................................................................... 16 Water Detection Label Inspection ..................................................................................................... 17 Battery Inlay Removal ....................................................................................................................... 18 Screw Tampering Label Inspection ................................................................................................... 28 Finger Print Sensor Flex Removal .................................................................................................... 29 Rear Housing Removal ..................................................................................................................... 30 Rear-Facing Imager Deco and Imager Lens Removal ..................................................................... 31 Vibrator Removal .............................................................................................................................. 33 Water Detection Label Inspection ..................................................................................................... 34 Side-Key Flex Removal ..................................................................................................................... 35 Factory Track ID Label Removal....................................................................................................... 37 Earpiece Speaker Removal .............................................................................................................. 38 Main PCB Removal ........................................................................................................................... 39 Side-Key Removal ............................................................................................................................ 41 Proximity Sensor Grommet Removal ................................................................................................ 42 Shield Heat Spreading Pad Removal ............................................................................................... 43 Headset Jack Grommet Removal ..................................................................................................... 44 Rear-Facing Imager Removal ........................................................................................................... 45 Rear-Facing Laser Rubber Removal ................................................................................................ 46 Front-Facing Imager Removal .......................................................................................................... 47 Front-Facing Camera Rubber Removal ............................................................................................ 48 Lower PCB and Cover Removal ....................................................................................................... 49 USB Grommet Removal .................................................................................................................... 51 Battery Removal ................................................................................................................................ 52
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Lenovo Moto E Plus (5th Generation) NA Level 2 – Service and Repair Manual
Main Flex Removal ........................................................................................................................... 54 Parts Refresh ..................................................................................................................................... 55 Tools Required for Parts Refresh ..................................................................................................... 55 Front Housing Cleaning .................................................................................................................... 56 Rear Housing Cleaning ..................................................................................................................... 57 Battery Inlay Cleaning ....................................................................................................................... 58 Assembly ........................................................................................................................................... 59 Assembly Map ................................................................................................................................... 59 Tools Required for Assembly ............................................................................................................ 60 Side-Key Flex and Side-Key Assembly ............................................................................................ 62 USB Grommet Assembly .................................................................................................................. 65 Lower PCB and Cover Assembly ...................................................................................................... 66 Coax Cable Assembly ....................................................................................................................... 67 Main Flex Assembly .......................................................................................................................... 68 Front-Facing Camera Rubber Assembly .......................................................................................... 70 Shield Heat Spreading Pad Assembly .............................................................................................. 71 Front-Facing Imager Assembly ......................................................................................................... 72 Rear-Facing Imager Assembly.......................................................................................................... 73 Headset Jack Grommet Assembly .................................................................................................... 74 Rear-Facing Laser Rubber Assembly ............................................................................................... 75 Proximity Sensor Grommet Assembly .............................................................................................. 76 Water Detection Label Assembly ...................................................................................................... 77 Main PCB Assembly ......................................................................................................................... 78 Factory Track ID Label Assembly ..................................................................................................... 81 Earpiece Speaker Assembly ............................................................................................................. 82 Battery Assembly .............................................................................................................................. 83 Vibrator Assembly ............................................................................................................................. 85 Rear-Facing Imager Deco and Imager Lens Assembly .................................................................... 95 Rear Housing Assembly.................................................................................................................... 96 Finger Print Sensor Flex Assembly ................................................................................................... 97 Screw Tampering Label Assembly ................................................................................................... 98 Battery Inlay Adhesive Assembly ...................................................................................................... 99 Battery Inlay Assembly.................................................................................................................... 102 IMEI Label Assembly ...................................................................................................................... 103 SIM Tray Assembly ......................................................................................................................... 104
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LIST OF TABLES Table 1. External Views Parts List ........................................................................................................ 8 Table 2. Assembly Exploded View Parts List ....................................................................................... 9
TABLE OF FIGURES Figure 1. External Views ....................................................................................................................... 7 Figure 2. Assembly Exploded View ...................................................................................................... 9
PAGE 5
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SAFETY INFORMATION Cautions and Warnings Electrostatic Discharge The phone components may be damaged by electrostatic discharge (ESD). Always use an ESD mat and ground strap when working with internal components.
Battery Safety Guidelines Handle Battery with care. Ensure Battery edges and surfaces are not dented or deformed. If the Battery Pack is dropped to the floor, it may be internally damaged and must be scrapped. Ensure all surfaces, fixtures, and phone components contacting the Battery are smooth and clean. Ensure Battery and its insulation are not damaged (e.g. scratched, dented, punctured) prior to and throughout assembly. Prior to assembly, ensure Battery edges and surfaces are not dented or deformed, and that fixtures and parts that will contact the Battery are free of foreign material. Ensure screws and screwdrivers do not contact the Battery. Failure to adhere to Safety Critical Note(s) may increase risk of rupture, burning, or failure to function safely when used by the customer.
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INTRODUCTION External Views
Figure 1. External Views
PAGE 7
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Table 1. External Views Parts List
Reference #
Description
1
Front Housing
2
SIM Door
3
Speaker
4
FF Flash
5
Main Lens
6
Rear Facing Camera
7
Flash
8
Finger Print Sensor (FPS)
9
Rear Housing
10
Regulatory
11
Volume Key
12
Power Key
PAGE 8
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Main Exploded Views
Figure 2. Assembly Exploded View
459B
Table 2. Assembly Exploded View Parts List
Reference #
Description
Recovery Part
1
XT1924-6 TP+LCM ASSY_GR&5079AA000025 CS XT1924-6 TP+LCM ASSY_BE&5079AA000024 CS XT1924-6 TP+LCM ASSY_BL&5079AA000026 CS
YES
2
XT1924-6 MB 2+16G_SS&6818AA000062 CS XT1924-6 MB 3+32G_SS&6818AA000061 CS XT1924-6 MB 3+32G_SS ATT&6818AA000063 CS XT1924-8 MB 3+32G_SS&6818AA000064 CS XT1924-7 MB 3+32G_SS&6818AA000066 CS
YES
3
XT1924-6 REAR HOUSING ASSY&7601AA000040 CS
YES
4
XT1924-6 BATTERYCOVER_GR&501110300 CS XT1924-6 BATTERYCOVER_BE&501110302 CS XT1924-6 BATTERYCOVER_BL&5011AA000053 CS
YES
5
XT1924-6 FRONT CAM RUBBER&506010170 CS
YES
6
XT1924-6 EARJACK RUBBER&506010093 CS
7
XT1924-6 SIDEKEY FPC&66902492 CS
YES
8
XT1924-6 VOL_KEY_GR&50409419 CS XT1924-6 VOL_KEY_BE&50409416 CS XT1924-6 VOL_KEY_BL&5040AA000030 CS
YES
9
XT1924-6 POW_KEY_GR&50409420 CS XT1924-6 POW_KEY_BE&50409418 CS XT1924-6 POW_KEY_BL&5040AA000028 CS
YES
10
LC+Y26209646+TFOSPEAKER
NO
11
MDL,CAMR,8MP,L4H7F20 OF FF 30PIN
YES
12
XT1924-6 FPS METAL&50902051 CS
YES
PAGE 9
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Reference #
Description
Recovery Part
13
LC+Y66802482+MAINFPC(AWX)
NO
14
LC+Y26223381+MOTOR_FPC
YES
15
MDL,CAMR,12MP,L12AA00 AF 30 COB OFILM
YES
16
XT1924-6 SIM TRAY_GR&46369223 CS XT1924-6 SIM TRAY_BE&46369221 CS XT1924-6 SIM TRAY_BL&5017AA000037 CS
YES
17
ASSY,BAT,LI POLY,HE50,AMPEREX TYP5000MAH
YES
18
XT1924-6 RF CABLE&52341633 CS
YES
19
MDL,FNGRPRT,EMMA,BLK,SLVR,GRAY,KERR MDL,FNGRPRT,EMMA,BLK,SLVR,MINERAL BLUE,K MDL,FNGRPRT,EMMA,BLK,BLK,BLK,KERR
YES
20
XT1924-6 SUB BOARD&6818AA000065 CS
YES
21
LC+Y50309690+BCLE(SS_BLA)
YES
22
XT1924-6 CAM DECO_GR&57200381 CS XT1924-6 CAM DECO_BE&57200389 CS XT1924-6 CAM DECO_BL&5015AA000009 CS
YES
--
XT1924-6 SIDEKEY METAL&50902051 CS
YES
--
XT1924-6 P-SENSOR RUBBER&506010092 CS
YES
--
XT1924-6 USB RUBBER&506010094 CS
YES
--
XT1924-6 LASER RUBBER&506010170 CS
YES
--
XT1924-6 CAM DECO FOAM&54509591 CS
NO
--
XT1924-6 FPS FOAM&54509591 CS
NO
--
XT1924-6 RF CABEL TAPE&47201552 CS
NO
--
LC+Y46104275+LXF_L3600_A01_SCREW_M1.4_M1
YES
--
XT1924-6 SCREW M12&46106129
YES
--
LC+Y46106115+SCREWM1.4
YES
--
XT1924-6 CAMDECO ADHENSIVE&5420AA000088
NO
--
XT1924-6 BATTCOVERADHENSIVE&5420AA000092
NO
--
XT1924-6 FPS ADHENSIVE&5420AA000094 CS
NO
--
XT1924-6 DECO ADHENSIVE&5420AA000091 CS
NO
--
XT1924-6 CAMLENS ADHENSIVE&5420AA000093
NO
--
XT1924-6 S-KEYFPCMETAL TAPE&5420AA000089
NO
--
XT1924-6 MOTOFPC ADHENSIVE&5420AA000090
NO
--
XT1924-6 THMPAD_POWER&5470AA000035 CS
NO
--
XT1924-6 THMPAD_IC&5470AA000036 CS
NO
--
XT1924-6 THMPAD_CPU&5470AA000037 CS
NO
--
LC+Y5430SK000080+BAFOAM(LVHUI)
NO
--
LBL, WATER, DETECT
NO
PAGE 10
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Reference #
Description
Recovery Part
--
LBL, IMEI, GHOST
NO
--
TAPE, PMI-CONDUCTIVE-PAD
NO
--
SCR, SCREW, M1.4X2.5X2.0, SILVER, NYLOC
NO
*Refer to this table as a reference to parts listed in the Assembly section.
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DISASSEMBLY AND RECOVERY Disassembly and Recovery Map *Shaded parts may be eligible for parts recovery.
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Tools Required for Disassembly The following tools are required to disassemble the Moto E Plus (5th Generation) NA phone.
Description
Part #
Emma Generic Low Cost Inlay Remove Fixture Insert
MR-M2-001-022 (Crystal)
Emma Inlay Heat Plate
3-00-U1-10000
Hot Plate
--
Thin Plastic Spudger
--
SIM/SD Tray Removal Tool
--
Black Stick
--
PAGE 13
Picture / Drawing
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Description
Part #
Torque Driver
--
ph00 Bit
--
Shim
--
Tweezer (Metal)
--
--
Tweezer (Plastic)
--
--
ESD Mat
--
--
Wrist Strap
--
--
Gloves or Finger Collets
--
--
PAGE 14
Picture / Drawing
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SIM Tray Removal NOTE The SIM Tray can be recovered and reused after removal. 1.
Use the SIM Tray Removal pin to push into the SIM Tray hole as shown.
2.
Press the pin into the SIM Tray to make it popout. Use your fingers to remove the SIM Tray.
PAGE 15
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IMEI Label Removal NOTE Remove the IMEI Label only if necessary. After you remove it, you cannot reuse it. Use the Tweezer to remove the IMEI Label from the SIM tray.
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Water Detection Label Inspection NOTE If the Water Detection Label (WDL) is activated, the phone’s warranty no longer applies. Inspect the Water Detection Label inside the SIM Tray Slot for signs of activation. Use external light if needed.
PAGE 17
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Battery Inlay Removal Preheating for Battery Inlay Removal NOTE
ay
Battery Inlay can be recovered and reused after removal.
NOTE Battery Inlay Removal Methods A and B have the same preheating steps, as shown below. 1.
Place the Potter Lens Adhesive Heating Plate on the Hot Plate.
// CAUTION // Do not set the Hot Plate temperature higher than 80 °C (176 °F). Damage to the phone may occur. 2.
Set the Hot Plate to 80 °C (176 °F).
NOTE Preheating with an oven is also acceptable if the oven is set to the same temperature. 3.
Place the phone in the Heating Plate, with the Battery Inlay side down.
4.
Wait 10 minutes for the Battery Inlay Adhesive to warm up.
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5.
Remove the phone from the Heating Plate or the oven.
// CAUTION // Wear protective gloves when handling heated phones.
NOTE Perform the Battery Inlay removal procedure before the phone starts to cool off.
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Battery Inlay Removal Method A 1.
Use the 3 mm Allen Wrench to loosen the screws holding the side rails on the Battery Inlay Fixture. Do not remove the rails.
2.
Use the 3 mm Allen Wrench to remove the 2 center screws.
3.
Orient the Battery Inlay Removal Insert in relation to the Battery Inlay Removal Fixture as shown. Place the Insert in the Battery Inlay Removal Fixture.
4.
Use the 3 mm Allen Wrench on the 2 center screws to tighten the Battery Inlay Removal Insert into position.
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5.
Slide both side rails on the Battery Inlay Fixture firmly against the Battery Inlay Insert. Use the 3 mm Allen Wrench to tighten the 4 outside screws on the underside of the Battery Inlay Fixture.
6.
Follow preheating steps described on Page 18.
7.
Slide the phone into the Battery Inlay Fixture as shown. Center the phone in the Fixture.
8.
Place the alignment pin into the Headset Jack opening as shown.
9.
Press down on the Battery Inlay Fixture handle to bring the suction cups in contact with the Battery Inlay. Make sure all suction cups are attached to the Battery Inlay.
// CAUTION // Use care when pressing down on the Battery Inlay Fixture handle. Damage to the phone may occur.
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NOTE Begin this step before the phone starts to cool off. 10. As the Battery Inlay begins to release from the phone, use the Thin Plastic Spudger to gently pry the inlay as shown.
// CAUTION // Do not insert the Thin Plastic Spudger more than 10 mm to prevent damaging internal components. 11. As the Battery Inlay begins to release from the phone, use the Thin Plastic Spudger to gently pry the Inlay as shown.
// CAUTION // Use care to prevent damage to the FPS Flex.
// CAUTION // Use care not to bend the Battery Inlay. Damage to the phone may occur. 12. When the adhesive has been sufficiently loosened or has been cut, use the handle on the Battery Inlay Removal Fixture to open the phone.
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13. Use the Thin Plastic Spudger to break the suction on the suction cups attached to the Battery Inlay.
14. Use the Thin Plastic Spudger to break the suction on the suction cups attached to the Battery Inlay. You may need to repeat this process on some suction cups.
15. After all the suction cups have been released, remove the alignment pin from the Headset Jack as shown.
16. Carefully slide the phone out of the Battery Inlay Removal Fixture.
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17. Carefully lift the Battery Inlay from the Rear Housing.
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Battery Inlay Removal Method B 1.
Follow preheating steps described on page18.
2.
Use a Suction Cup tool to hold the Battery Inlay firmly and create a gap between the Battery Inlay and the phone.
3.
Use the Shim to disengage the Battery Inlay from the all sides of the Rear Housing.
// CAUTION // Do not insert the Shim more than 10 mm to prevent damaging internal components.
4.
Use the Shim to loosen or cut the adhesive holding the Battery Inlay. If necessary, reheat the phone as you work your way around the edges of the phone.
// CAUTION // Use care not to bend the Battery Inlay. Damage to the phone may occur.
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5.
Use the Shim to disengage the Battery Inlay in the direction shown.
6.
Carefully lift the Battery Inlay from the Rear Housing.
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Battery Inlay Removal Completion NOTE Finger Print Sensor Deco cannot be recovered and reused. 1.
Use the flat end of the Black Stick to remove the Finger Print Sensor Deco from the Battery Inlay.
2.
Remove the Battery Inlay from the Rear Housing.
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Screw Tampering Label Inspection NOTE If a Screw Tampering Label is damaged, the phone’s warranty no longer applies. Inspect the Screw Tampering Labels located on the top-right corner of the Rear Housing as shown. Verify they are correctly placed and examine them for signs of tampering.
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Finger Print Sensor Flex Removal NOTE The Finger Print Sensor Flex can be recovered and reused after removal. 1.
Use the Torque Driver to loosen the 2 screws holding the rails on the Finger Print Sensor Flex Shield as shown.
2.
Use the Tweezer to remove the Finger Print Sensor Flex Shield as shown.
3.
Use flat end of the Black Stick to remove the Finger Print Sensor Flex.
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Rear Housing Removal NOTE The Rear Housing can be recovered and reused after removal. 1.
Use the Torque Driver to loosen the screws holding the Rear Housing as shown.
2.
Use the Shim to lift up the Rear Housing. Lift up along the edges of the phone.
// CAUTION // Do not insert the Shim more than 1 mm to prevent damaging internal components.
3.
PAGE 30
Use your fingers to carefully lift the Rear Housing.
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Rear-Facing Imager Deco and Imager Lens Removal NOTE Rear-Facing Imager Deco and Imager Lens cannot be recovered and reused. 1.
Set the Hot Plate to 80 °C (176 °F).
// CAUTION // Do not set the Hot Plate temperature higher than 80 °C (176 °F). Damage to the phone may occur.
NOTE Preheating with an oven is also acceptable if the oven is set to the same temperature. 2.
Place the Rear Housing on the Heating Plate as shown.
3.
Wait 5 minutes for the adhesive to warm up.
4.
Remove the phone from the Heating Plate or the oven.
// CAUTION // Wear protective gloves when handling heated components.
NOTE Perform the removal procedure before the Rear Housing starts to cool off.
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5.
Use the pointed end of the Black Stick to push the Rear-Facing Imager Lens from the Rear-Facing Imager Deco.
6.
Use the Shim to lift the Imager Lens from the pocket on the Rear-Facing Imager Deco as shown.
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Vibrator Removal NOTE Remove the Vibrator only if necessary. After you remove it, you cannot reuse it. 1.
Use the flat end of the Black Stick to disengage the Vibrator from the pocket in Rear Housing as shown.
2.
Use your fingers to pull the Vibrator FPC off the Rear Housing as shown.
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Water Detection Label Inspection NOTE If the Water Detection Label (WDL) is activated, the phone’s warranty no longer applies. Inspect the WDL, which is visible on the Main PCB as shown. Examine it for signs of activation.
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Side-Key Flex Removal NOTE The Side-Key Flex can be recovered and reused after removal. 1.
Use the Tweezer to remove the Kapton Tape holding the Side-Key Flex to the Main PCB as shown.
2.
Use the Shim or Thin Plastic Spudger to open the ZIF Connector door holding the Side-Key Flex as shown.
3.
Use the Tweezer to disengage the Side-Key Flex from the ZIF Connector as shown.
4.
Use the Shim to pry the Side-Key Flex from the side of Rear Housing as shown.
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5.
PAGE 36
Use the Tweezer to separate the Side-Key from the recess in the side of the Rear Housing as shown.
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Factory Track ID Label Removal NOTE
517B
Remove the Factory Track ID Label only if it is defective or damaged. After you remove it, you cannot reuse it. You will need to reprint and place a new label. Use the Tweezer to remove the Factory Track ID Label from the CPU shield on the PCB.
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Earpiece Speaker Removal NOTE
517B
Remove the Earpiece Speaker only if it is defective or damaged. 1.
Use the Shim to disengage the Earpiece Speaker from the pocket on the Front Housing.
2.
Remove the Earpiece Speaker from the Rear Housing.
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Main PCB Removal NOTE The Main PCB can be recovered and reused after removal. 1.
Use the Shim to remove the Battery Flex BtB Connector from the pocket on the Rear Housing.
2.
Use the Shim to disengage the Display Flex BtB Connector from the Main PCB.
3.
Use the Shim to disengage the Main PCB BtB Connector from the Main PCB.
4.
Use the Plastic Tweezer to disengage the 2 Coax Cables Connectors from the Main PCB.
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5.
Use the Torque Driver to loosen the 2 screws holding the Main PCB as shown.
6.
Use the flat end of the Black Stick to lift the Main PCB.
7.
Remove the Main PCB from the Front Housing.
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Side-Key Removal NOTE The Side-Key can be recovered and reused after removal. 1.
Use the Tweezer to separate and remove the Side-Key Metal from the Front Housing as shown.
2.
Use the Tweezer to disengage the VolumeKey as shown.
3.
Use the Tweezer to disengage the Power Key as shown.
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Proximity Sensor Grommet Removal NOTE
517B
The Proximity Sensor Grommet can be recovered and reused after removal. Use the Tweezer to remove the Proximity Sensor Grommet from the Main PCB.
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Shield Heat Spreading Pad Removal NOTE Remove the Shield Heat Spreading Pad only if necessary. After you remove it, you cannot reuse it. Use the Tweezer to remove the Shield Heat Spreading Pad from the Main PCB as shown.
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Headset Jack Grommet Removal NOTE
517B
The Headset Jack Grommet can be recovered and reused after removal. Use the Tweezer to remove both side of the Headset Jack Grommet from the Main PCB.
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Rear-Facing Imager Removal NOTE The Rear-Facing Imager can be recovered and reused after removal. 1.
Use the Thin Plastic Spudger to disengage the Rear-Facing Imager BtB Connector from the Main PCB.
2.
Use your fingers to lift the Rear-Facing Imager from the opening in the Main PCB.
PAGE 45
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Rear-Facing Laser Rubber Removal NOTE The Rear-Facing Laser Rubber can be recovered and reused after removal. Use the Tweezer to lift the Rear-Facing Laser Rubber from the Main PCB.
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Front-Facing Imager Removal NOTE The Front-Facing Imager can be recovered and reused after removal. 1.
Use the Shim to disengage the Front-Facing Imager from the Main PCB as shown.
2.
Use your fingers or the Tweezer to remove the Front-Facing Imager from the Main PCB.
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Front-Facing Camera Rubber Removal NOTE Remove the Front-Facing Camera Rubber only if necessary. After you remove it, you cannot reuse it. 1.
PAGE 48
Use the Tweezer to remove the Front-Facing Camera Rubber as shown.
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Lower PCB and Cover Removal NOTE The Lower PCB can be recovered and reused after removal. 1.
Use the Shim to disengage all the Main Flex BtB Connector from the Lower PCB.
2.
Use the Plastic Tweezer to remove the Coax Cable Connectors from the Lower PCB.
3.
Use the Torque Driver to disengage the 2 M1.4 screws from the Front Housing.
4.
Use the pointed end of the Black Stick to remove the Lower PCB from the Front Housing.
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5.
PAGE 50
Use your fingers to remove the Lower PCB from the Front Housing.
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USB Grommet Removal NOTE The USB Grommet can be recovered and reused after removal. Use the Tweezer to lift the USB Grommet from the Lower PCB as shown.
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Battery Removal /// WARNING ///
// CAUTION //
Failure to adhere to Safety Critical Note(s) may increase risk of rupture, burning, or failure to function safely when used by the customer. Refer to the Battery Safety Guidelines.
Handle the Battery Pack with care. If dropped to the floor, it may be internally damaged and must be scrapped. Ensure Battery and its insulation are not damaged (e.g. scratched, dented, punctured) prior to and throughout assembly. Prior to assembly, ensure Battery edges and surfaces are not dented or deformed, and that fixtures and parts that will contact the Battery are free of foreign material. Ensure screws and screwdrivers do not contact the Battery.
NOTE
517B
Battery cannot be recovered and reused. 1.
Set the Hot Plate to 80 °C (176 °F).
// CAUTION // Do not set the Hot Plate temperature higher than 80 °C (176 °F). Damage to the phone may occur.
NOTE Preheating with an oven is also acceptable if the oven is set to the same temperature. 2.
Place the phone in the Heating Plate, with the Display side down.
3.
Wait 10 minutes for the adhesive to warm up.
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4.
Remove the phone from the Heating Plate or the oven.
// CAUTION // Wear protective gloves when handling heated phones.
NOTE Perform the Display removal procedure before the phone starts to cool off.
NOTE Remove the Battery only if necessary. After you remove it, you cannot reuse it. 5.
Use the Thin Plastic Spudger to cut the adhesives underneath the Battery.
6.
Use your fingers to carefully lift the Battery.
7.
Use the Tweezer to peel off the Battery Foam on the bottom side of the Battery as shown.
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Main Flex Removal NOTE Remove the Main Flex only if necessary. After you remove it, you cannot reuse it. Use your fingers to peel off the Main Flex from the Front Housing as shown.
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PARTS REFRESH Tools Required for Parts Refresh The following tools are required for parts refresh of the Moto E Plus (5th Generation) NA phone.
Description
Part #
Black Stick
--
Plastic Tweezer
--
--
ESD Mat
--
--
Wrist Strap
--
--
Isopropyl (ISP) Alcohol
--
--
Cotton Swabs
--
--
Cleaning Pads
--
--
Gloves or Finger Collets
--
--
PAGE 55
Image
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Front Housing Cleaning 1.
Use Isopropyl (ISP) Alcohol and the flat end of the Black Stick to remove any excess adhesive from where the Battery was attached to the Rear Housing.
2.
Use ISP Alcohol and the flat end of the Black Stick to remove any excess adhesive from where the Main Flex is attached to the Rear Housing.
3.
Use ISP Alcohol and the flat end of the Black Stick remove any excess adhesive from where the Display and attaches to the Rear Housing.
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Rear Housing Cleaning 1.
Use the Cotton Swabs with ISP Alcohol to remove all the adhesives on front side of the Rear Housing.
2.
Use the Cotton Swabs with ISP Alcohol to remove all the adhesives on back side of the Rear Housing.
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Battery Inlay Cleaning Use the Cotton Swabs with ISP Alcohol to remove any remaining adhesive from where the RearFacing Camera Lens attaches to the Battery Cover.
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ASSEMBLY Assembly Map
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Tools Required for Assembly The following tools are required to assemble the Moto E Plus (5th Generation) NA phone.
Description
Part #
Black Stick
--
ph00 Bit (Adjustable)
--
3 mm Allen Wrench
--
Torque Driver
--
Fixture Press
19501980
Emma Inlay Alignment and Press
3-00-T9-10000
Emma Inlay Heating Plate
3-00-U1-10000
PAGE 60
Picture / Drawing
--
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Lenovo Moto E Plus (5th Generation) NA Level 2 – Service and Repair Manual
Description
Part #
Manual Roller
99901103
Battery Roller Press and Plate
MR-M5-001
Moto E5 Plus Inserts
MR-M2-001-022
Micro USB Data Cable
SKN6443A
--
Tweezer (Metal)
--
--
Tweezer (Plastic)
--
--
Gloves or Finger Collets
--
--
PAGE 61
Picture / Drawing
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Lenovo Moto E Plus (5th Generation) NA Level 2 – Service and Repair Manual
Side-Key Flex and Side-Key Assembly Description
Reference #
XT1924-6 TP+LCM ASSY_GR&5079AA000025 CS XT1924-6 TP+LCM ASSY_BE&5079AA000024 CS XT1924-6 TP+LCM ASSY_BL&5079AA000026 CS
1
XT1924-6 VOL_KEY_GR&50409419 CS XT1924-6 VOL_KEY_BE&50409416 CS XT1924-6 VOL_KEY_BL&5040AA000030 CS
8
XT1924-6 POW_KEY_GR&50409420 CS XT1924-6 POW_KEY_BE&50409418 CS XT1924-6 POW_KEY_BL&5040AA000028 CS
9
XT1924-6 S-KEYFPCMETAL TAPE&5420AA000089
--
XT1924-6 SIDEKEY METAL&50902051 CS
--
1.
Place the Side-Key Flex in the pocket as shown.
2.
Use the Tweezer to secure the Side-Key Flex into the pocket.
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3.
Use the Tweezer to place the Volume-Key Frame as shown.
4.
Use the Tweezer to insert the Power Key in place.
5.
Use the Tweezer to stick the adhesive on the Side-Key Metal as shown.
6.
Use the Tweezer to insert the Side-Key Metal into the gaps on the Volume and Power keys as shown.
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7.
PAGE 64
Use the Plastic Tweezer to press the SideKey Metal to secure it firmly in the Front Housing.
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USB Grommet Assembly Description
Reference #
XT1924-6 SUB BOARD&6818AA000065 CS
20
XT1924-6 USB RUBBER&506010094 CS
--
Use the Tweezer to place the USB Grommet on the Lower PCB as shown.
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Lower PCB and Cover Assembly Description
Reference #
XT1924-6 TP+LCM ASSY_GR&5079AA000025 CS XT1924-6 TP+LCM ASSY_BE&5079AA000024 CS XT1924-6 TP+LCM ASSY_BL&5079AA000026 CS
1
XT1924-6 SUB BOARD&6818AA000065 CS
20
1.
Place the Lower PCB into the pocket on the Front Housing.
2.
Use the Torque Driver to tighten the 2 M1.4 screws (0.75+-0.05 kg/cm).
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Coax Cable Assembly Description
Reference #
XT1924-6 RF CABLE&52341633 CS
18
XT1924-6 SUB BOARD&6818AA000065 CS
20
1.
Use the Plastic Tweezer to place the two Coax Cables on the Lower PCB.
2.
Use the Tweezer to place the adhesive for the Coax Cables on the location on Front Housing as shown.
3.
Use fingers to place the Coax Cables firmly.
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Main Flex Assembly Description
Reference #
XT1924-6 TP+LCM ASSY_GR&5079AA000025 CS XT1924-6 TP+LCM ASSY_BE&5079AA000024 CS XT1924-6 TP+LCM ASSY_BL&5079AA000026 CS
1
LC+Y66802482+MAINFPC(AWX)
13
1.
Peel the Main Flex from the carrier.
2.
Use fingers to carefully place the Main Flex onto the Front Housing, sticky side down.
3.
Be sure the printing on the Main Flex is oriented in relation to the Front Housing as shown. The word Main should be near the Main PCB.
4.
Use a fingertip to secure the Main Flex to the Front Housing.
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5.
PAGE 69
Use fingers to connect the Main Flex to the Lower PCB.
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Front-Facing Camera Rubber Assembly Description
Reference #
XT1924-6 FRONT CAM RUBBER&506010170 CS
5
Use the Tweezer to place the Front-Facing Camera Rubber as shown.
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Shield Heat Spreading Pad Assembly Description
Reference #
XT1924-6 MB 2+16G_SS&6818AA000062 CS XT1924-6 MB 3+32G_SS&6818AA000061 CS XT1924-6 MB 3+32G_SS ATT&6818AA000063 CS XT1924-8 MB 3+32G_SS&6818AA000064 CS XT1924-7 MB 3+32G_SS&6818AA000066 CS
2
XT1924-6 THMPAD_POWER&5470AA000035 CS XT1924-6 THMPAD_IC&5470AA000036 CS XT1924-6 THMPAD_CPU&5470AA000037 CS
]-
Use the Tweezer to place the Shield Heat Spreading Pad on the Main PCB as shown.
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Front-Facing Imager Assembly Description
Reference #
XT1924-6 MB 2+16G_SS&6818AA000062 CS XT1924-6 MB 3+32G_SS&6818AA000061 CS XT1924-6 MB 3+32G_SS ATT&6818AA000063 CS XT1924-8 MB 3+32G_SS&6818AA000064 CS XT1924-7 MB 3+32G_SS&6818AA000066 CS
2
XT1924-6 FRONT CAM RUBBER&506010170 CS
5
1.
Use fingers to place the Front-Facing Imager on the Main PCB as shown.
2.
Use fingers to secure the Front-Facing Imager on the Main PCB as shown.
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Rear-Facing Imager Assembly Description
Reference #
XT1924-6 MB 2+16G_SS&6818AA000062 CS XT1924-6 MB 3+32G_SS&6818AA000061 CS XT1924-6 MB 3+32G_SS ATT&6818AA000063 CS XT1924-8 MB 3+32G_SS&6818AA000064 CS XT1924-7 MB 3+32G_SS&6818AA000066 CS
2
MDL,CAMR,8MP,L4H7F20 OF FF 30PIN
11
1.
Use fingers to place the Rear-Facing Imager on the Main PCB.
2.
Use fingers to secure the Rear-Facing Imager on the Main PCB as shown.
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Headset Jack Grommet Assembly Description
Reference #
XT1924-6 MB 2+16G_SS&6818AA000062 CS XT1924-6 MB 3+32G_SS&6818AA000061 CS XT1924-6 MB 3+32G_SS ATT&6818AA000063 CS XT1924-8 MB 3+32G_SS&6818AA000064 CS XT1924-7 MB 3+32G_SS&6818AA000066 CS
2
XT1924-6 EARJACK RUBBER&506010093 CS
6
Use the Tweezer to place the Headset Jack Grommet on the Main PCB as shown.
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Rear-Facing Laser Rubber Assembly Description
Reference #
XT1924-6 MB 2+16G_SS&6818AA000062 CS XT1924-6 MB 3+32G_SS&6818AA000061 CS XT1924-6 MB 3+32G_SS ATT&6818AA000063 CS XT1924-8 MB 3+32G_SS&6818AA000064 CS XT1924-7 MB 3+32G_SS&6818AA000066 CS
2
XT1924-6 LASER RUBBER&506010170 CS
--
Use the Tweezer to place the Rear-Facing Laser Rubber on the Main PCB.
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Proximity Sensor Grommet Assembly Description
Reference #
XT1924-6 MB 2+16G_SS&6818AA000062 CS XT1924-6 MB 3+32G_SS&6818AA000061 CS XT1924-6 MB 3+32G_SS ATT&6818AA000063 CS XT1924-8 MB 3+32G_SS&6818AA000064 CS XT1924-7 MB 3+32G_SS&6818AA000066 CS
2
XT1924-6 P-SENSOR RUBBER&506010092 CS
--
Use the Tweezer to place the Proximity Sensor Grommet on the Main PCB as shown.
NOTE Press down the Proximity Sensor Grommet for 5 seconds to secure it firmly on the Main PCB.
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Water Detection Label Assembly Description
Reference #
XT1924-6 MB 2+16G_SS&6818AA000062 CS XT1924-6 MB 3+32G_SS&6818AA000061 CS XT1924-6 MB 3+32G_SS ATT&6818AA000063 CS XT1924-8 MB 3+32G_SS&6818AA000064 CS XT1924-7 MB 3+32G_SS&6818AA000066 CS
2
LBL, WATER, DETECT
--
1.
Use the Tweezer to place the Water Detection Label on the Front-Facing Flash FPC as shown.
2.
Use the Tweezer to place the Water Detection Label on the Lower PCB in the location shown.
3.
Press down the Water Detection Label for 5 seconds to secure it.
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Main PCB Assembly Description
Reference #
XT1924-6 MB 2+16G_SS&6818AA000062 CS XT1924-6 MB 3+32G_SS&6818AA000061 CS XT1924-6 MB 3+32G_SS ATT&6818AA000063 CS XT1924-8 MB 3+32G_SS&6818AA000064 CS XT1924-7 MB 3+32G_SS&6818AA000066 CS
2
XT1924-6 RF CABLE&52341633 CS
18
1.
Use fingers to place the Main PCB in the pocket of the Front Housing as shown.
2.
Use the Plastic Tweezer to connect the Coax Cable Connector to the Main PCB as shown.
3.
Make sure the Coax Cable is firmly secured in the pocket.
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4.
Use the Plastic Tweezer to place the SideKey Flex on the Main PCB as shown.
5.
Use the Plastic Tweezer to secure the SideKey Flex into the ZIF Connector door on the Main PCB.
6.
Use the Tweezer to secure the Kapton Tape to hold the Side-Key Flex on the Main PCB as shown.
7.
Secure the Display Flex BtB Connector and Main PCB BtB Connector to the Main PCB.
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8.
PAGE 80
Use the Torque Driver to tighten the 2 M1.4 screws (0.75+-0.05 kg/cm).
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Factory Track ID Label Assembly Description
Reference #
XT1924-6 MB 2+16G_SS&6818AA000062 CS XT1924-6 MB 3+32G_SS&6818AA000061 CS XT1924-6 MB 3+32G_SS ATT&6818AA000063 CS XT1924-8 MB 3+32G_SS&6818AA000064 CS XT1924-7 MB 3+32G_SS&6818AA000066 CS
2
Use the Tweezer to place the Factory Track ID Label on the CPU Shielding Cover on the Main PCB as shown.
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Earpiece Speaker Assembly Description
Reference #
XT1924-6 MB 2+16G_SS&6818AA000062 CS XT1924-6 MB 3+32G_SS&6818AA000061 CS XT1924-6 MB 3+32G_SS ATT&6818AA000063 CS XT1924-8 MB 3+32G_SS&6818AA000064 CS XT1924-7 MB 3+32G_SS&6818AA000066 CS
2
LC+Y26209646+TFOSPEAKER
10
1.
Use the Tweezer to place the Earpiece Speaker carefully on the Front Housing.
2.
Make sure the Copper Contacts on the Earpiece Speaker are oriented as shown.
3.
Press down on the Earpiece Speaker for 5 seconds to secure it to the Front Housing.
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Battery Assembly Description
Reference #
LC+Y5430SK000080+BAfoam(LVHUI)
--
XT1924 TP+LCM ASSY_GR&5079AA000015 CS XT1924 TP+LCM ASSY_GL&5079AA000014 CS XT1924 TP+LCM ASSY_BL&5079AA000017CS
2
LY,HE50,AMPEREX TYP5000MAH
19
NOTE
// CAUTION //
Use the fixture to assemble the Battery.
Handle the Battery Pack with care. If dropped to the floor, it may be internally damaged and must be scrapped.
/// WARNING ///
Ensure Battery and its insulation are not damaged (e.g. scratched, dented, punctured) prior to and throughout assembly.
Failure to adhere to Safety Critical Note(s) may increase risk of rupture, burning, or failure to function safely when used by the customer. Refer to the Battery Safety Guidelines.
1.
Use the Tweezer to place the Battery Foam on the bottom side of the Battery.
2.
Peel 4 Battery Adhesives from the carrier.
3.
Place the Battery Adhesives on the Front Housing as shown.
PAGE 83
Prior to assembly, ensure Battery edges and surfaces are not dented or deformed, and that fixtures and parts that will contact the Battery are free of foreign material. Ensure screws and screwdrivers do not contact the Battery.
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4.
Use fingers to place the Battery on the Front Housing as shown.
5.
Use fingers to secure the Battery on the Front Housing as shown.
Method A Use the Manual Roller to roll over the Battery for 10 cycles to secure the Battery on the Front Housing.
NOTE For each cycle roll the Manual Roller from top to bottom of the Battery and vice versa.
NOTE Each cycle should last for 3 seconds and the Manual Roller pressure should be around 150N.
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Lenovo Moto E Plus (5th Generation) NA Level 2 – Service and Repair Manual
Method B 1.
Go to https://sites.google.com/a/motorola.com/motos ervice-external/lmst-features/fixture-validation
2.
Install and open the LMST software.
3.
Login with user credentials in LMST.
4.
Look for Fixture validation use cases and click on it.
5.
Press the Power up and Volume down keys at the same time. Use the Volume up/down keys to select “Factory Mode” to turn on the device in Factory Mode.
6.
Factory Mode appears on the screen.
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Lenovo Moto E Plus (5th Generation) NA Level 2 – Service and Repair Manual
7.
Plug the Micro USB Data Cable into the computer, and then into the phone.
8.
The device will display a pop-up to enable the USB debugging. If not, enable the USB debugging from the device setting.
9.
Click on the device (right side of LMST). Select the carrier and model name if device is not recognized by LMST.
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10. If the device is recognized by LMST, it will display ‘Ready’ button. Click on ‘Ready’ button.
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11. Start the test after clicking on ‘Start’ button
12. Proceed with next steps before selecting ‘OK.’
13. Slide the phone into the Insert and ensure that it aligns with the end of the Insert.
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14. Place the Press plate by using the pins as guides.
15. Screw two “Steel Socket Head Screw M4 x 0.7 mm Thread, 8 mm Long” screws into the Insert as shown (the screws function as alignment to rail.)
16. Tow-in the Insert, align the screws to the holes and secure it to the rail.
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17. Ensure the fixture is well grounded and relocate the back handle if left handed.
18. Click ‘OK’ on the LMST screen.
19. Scan or enter the fixture barcode.
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20. Click ‘Ok.’
21. Follow next steps.
22. Firmly grab both handles as shown.
/// WARNING /// Make sure that the phone is oriented straight in the fixture. For successful press the phone cannot be tilted.
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23. Roll in and out until “Rolling 1” passes on LMST screen.
24. Repeat previews steps until “Rolling 2” passes on LMST screen.
25. Once test is complete, it will display result as Pass or Fail.
26. Disconnect USB cable from the phone.
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27. Remove phone from the fixture.
28. Use fingers to connect the Battery Connector to the Main PCB.
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Lenovo Moto E Plus (5th Generation) NA Level 2 – Service and Repair Manual
Vibrator Assembly Description
Reference #
XT1924-6 REAR HOUSING ASSY&7601AA000040 CS
3
LC+Y26223381+MOTOR_FPC
14
1.
Use fingers to place the Vibrator on the Rear Housing as shown.
2.
Press down on the Vibrator for 5 seconds to secure it to the Rear Housing.
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Rear-Facing Imager Deco and Imager Lens Assembly Description
Reference #
LC+Y50309690+BCLE(SS_BLA)
21
XT1924-6 CAM DECO_GR&57200381 CS XT1924-6 CAM DECO_BE&57200389 CS XT1924-6 CAM DECO_BL&5015AA000009 CS
22
XT1924-6 CAM DECO FOAM&54509591 CS
--
1.
Use the Tweezer to hold the Rear-Facing Imager Deco.
2.
Use the Tweezer to place the Camera Deco Foam on the Rear-Facing Imager Deco.
3.
Use the Tweezer to place the Rear-Facing Imager Deco into the pocket on the Rear Housing as shown.
4.
Press down for 5 seconds to secure it to the Rear Housing.
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Rear Housing Assembly Description
Reference #
XT1924-6 REAR HOUSING ASSY&7601AA000040 CS
3
1.
Use fingers to place the top part of the Rear Housing gently as shown.
2.
Use the Torque Driver to tighten the screws (0.75+-0.05 kg/cm).
3.
Press down the Rear Housing to secure it firmly.
PAGE 96
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Finger Print Sensor Flex Assembly Description
Reference #
XT1924-6 REAR HOUSING ASSY&7601AA000040 CS
3
XT1924-6 FPS METAL&50902051 CS
12
MDL,FNGRPRT,EMMA,BLK,SLVR,GRAY,KERR MDL,FNGRPRT,EMMA,BLK,SLVR,MINERAL BLUE,K MDL,FNGRPRT,EMMA,BLK,BLK,BLK,KERR
19
1.
Use fingers to secure the Finger Print Sensor Flex on the Main PCB through the gap on the Rear Housing as shown.
2.
Use the Tweezer to place the Finger Print Sensor Flex Shield as shown.
3.
Use Torque Driver to tighten the screws (0.75+0.05 kg/cm).
NOTE
517B
Use the screws as shown in the image.
PAGE 97
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Screw Tampering Label Assembly Description
Reference #
XT1924-6 REAR HOUSING ASSY&7601AA000040 CS
3
Place the Screw Tampering Label on the screw on the top-right of the Rear Housing as shown.
PAGE 98
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Battery Inlay Adhesive Assembly Description
Reference #
XT1924-6 BATTERYCOVER_GR&501110300 CS XT1924-6 BATTERYCOVER_BE&501110302 CS XT1924-6 BATTERYCOVER_BL&5011AA000053 CS
4
XT1924-6 BATTCOVERADHENSIVE&5420AA000092
--
1.
Use Cotton Swabs and ISP Alcohol to clean the Battery Inlay bonding ledge. The Battery Inlay bonding ledge is highlighted in the photo. 1616B
// CAUTION //
Battery Inlay bonding surface cleaning is critical to the phone’s water resistance. You must thoroughly clean the surface with ISP Alcohol and allow it to dry completely. 2.
Wait for the ISP Alcohol to dry completely.
3.
Repeat the steps for 1-2 more times. 1616B
// CAUTION //
The Battery Inlay will not adhere to the Housing if the Cotton Swabs are reused. The Cotton Swabs may be used for 2 applications of the same chemical, but then must be discarded. 4.
PAGE 99
Secure the Battery Inlay Adhesive on the Fixture (3-00-T9-10000), aligning with the two pins as shown.
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5.
Secure the Battery Inlay on the top part of the Fixture (3-00-T9-10000) with the four clips as shown.
6.
Install the two shown parts of the Fixture (300-T9-10000) onto the Press.
7.
Press down the Fixture handle for 5 seconds to secure the Adhesive on the Battery Inlay.
8.
Take the Battery Inlay out of the Fixture.
PAGE 100
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9.
Use the plastic Tweezer to place the Rear Facing Camera Deco adhesive on the location shown.
10. Use the plastic Tweezer to place the Finger Print Sensor adhesive on the location shown.
PAGE 101
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Battery Inlay Assembly Description
Reference #
XT1924-6 TP+LCM ASSY_GR&5079AA000025 CS XT1924-6 TP+LCM ASSY_BE&5079AA000024 CS XT1924-6 TP+LCM ASSY_BL&5079AA000026 CS
1
XT1924-6 BATTERYCOVER_GR&501110300 CS XT1924-6 BATTERYCOVER_BE&501110302 CS XT1924-6 BATTERYCOVER_BL&5011AA000053 CS
4
1.
Secure the Battery Inlay with Adhesive on the top part of the Fixture (3-00-T9-10000) with the four clips as shown.
2.
Install these shown parts of the Fixture (3-00T9-10000) onto the Press and insert the phone into the fixture.
3.
Press the Fixture Press down for 5 seconds to secure the Battery Inlay firmly on the phone.
4.
Remove the phone from the fixture.
PAGE 102
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IMEI Label Assembly Description
Reference #
XT1924-6 SIM TRAY_GR&46369223 CS XT1924-6 SIM TRAY_BE&46369221 CS XT1924-6 SIM TRAY_BL&5017AA000037 CS
16
LBL,IMEI
--
1.
Peel the IMEI Label from the liner.
2.
Use the Tweezer to secure the IMEI Label on the SIM Door in the location shown.
PAGE 103
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SIM Tray Assembly Description
Reference #
XT1924-6 TP+LCM ASSY_GR&5079AA000025 CS XT1924-6 TP+LCM ASSY_BE&5079AA000024 CS XT1924-6 TP+LCM ASSY_BL&5079AA000026 CS
1
XT1924-6 SIM TRAY_GR&46369223 CS XT1924-6 SIM TRAY_BE&46369221 CS XT1924-6 SIM TRAY_BL&5017AA000037 CS
16
1.
Use fingers to insert the SIM Tray in the SIM Tray opening in the phone.
2.
Use fingers to press the SIM Tray until it secures into the transceiver.
PAGE 104
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Moto E (4th Ge s n.) u l P
Moto E (4th Ge n . ) FIDENTIAL REST R I C CON TED
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08/18/2017 lus
LEN OV O
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STRICTED AL RE I T N IDE F N CO
LENOVO C ONF IDE NT IA L
D TE IC TR ES
ICTED R T S RE L A TI N DE
L E NO
Lenovo Moto E (5th Generation) Plus NA Level 2 – Service and Repair Manual
Lenovo Moto E Plus (5th Generation) NA Level 2 – Service and Repair Manual
REVISION HISTORY Revision 1
PAGE 2
Date
Notes
05/03/2018
Initial draft.
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Lenovo Moto E Plus (5th Generation) NA Level 2 – Service and Repair Manual
TABLE OF CONTENTS Revision History.................................................................................................................................. 2 List of Tables ....................................................................................................................................... 5 Table of Figures .................................................................................................................................. 5 Safety Information .............................................................................................................................. 6 Cautions and Warnings ....................................................................................................................... 6 Battery Safety Guidelines .................................................................................................................... 6 Introduction ......................................................................................................................................... 7 External Views..................................................................................................................................... 7 Main Exploded Views .......................................................................................................................... 9 Disassembly and Recovery ............................................................................................................. 12 Disassembly and Recovery Map....................................................................................................... 12 Tools Required for Disassembly ....................................................................................................... 13 SIM Tray Removal ............................................................................................................................ 15 IMEI Label Removal .......................................................................................................................... 16 Water Detection Label Inspection ..................................................................................................... 17 Battery Inlay Removal ....................................................................................................................... 18 Screw Tampering Label Inspection ................................................................................................... 28 Finger Print Sensor Flex Removal .................................................................................................... 29 Rear Housing Removal ..................................................................................................................... 30 Rear-Facing Imager Deco and Imager Lens Removal ..................................................................... 31 Vibrator Removal .............................................................................................................................. 33 Water Detection Label Inspection ..................................................................................................... 34 Side-Key Flex Removal ..................................................................................................................... 35 Factory Track ID Label Removal....................................................................................................... 37 Earpiece Speaker Removal .............................................................................................................. 38 Main PCB Removal ........................................................................................................................... 39 Side-Key Removal ............................................................................................................................ 41 Proximity Sensor Grommet Removal ................................................................................................ 42 Shield Heat Spreading Pad Removal ............................................................................................... 43 Headset Jack Grommet Removal ..................................................................................................... 44 Rear-Facing Imager Removal ........................................................................................................... 45 Rear-Facing Laser Rubber Removal ................................................................................................ 46 Front-Facing Imager Removal .......................................................................................................... 47 Front-Facing Camera Rubber Removal ............................................................................................ 48 Lower PCB and Cover Removal ....................................................................................................... 49 USB Grommet Removal .................................................................................................................... 51 Battery Removal ................................................................................................................................ 52
PAGE 3
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Lenovo Moto E Plus (5th Generation) NA Level 2 – Service and Repair Manual
Main Flex Removal ........................................................................................................................... 54 Parts Refresh ..................................................................................................................................... 55 Tools Required for Parts Refresh ..................................................................................................... 55 Front Housing Cleaning .................................................................................................................... 56 Rear Housing Cleaning ..................................................................................................................... 57 Battery Inlay Cleaning ....................................................................................................................... 58 Assembly ........................................................................................................................................... 59 Assembly Map ................................................................................................................................... 59 Tools Required for Assembly ............................................................................................................ 60 Side-Key Flex and Side-Key Assembly ............................................................................................ 62 USB Grommet Assembly .................................................................................................................. 65 Lower PCB and Cover Assembly ...................................................................................................... 66 Coax Cable Assembly ....................................................................................................................... 67 Main Flex Assembly .......................................................................................................................... 68 Front-Facing Camera Rubber Assembly .......................................................................................... 70 Shield Heat Spreading Pad Assembly .............................................................................................. 71 Front-Facing Imager Assembly ......................................................................................................... 72 Rear-Facing Imager Assembly.......................................................................................................... 73 Headset Jack Grommet Assembly .................................................................................................... 74 Rear-Facing Laser Rubber Assembly ............................................................................................... 75 Proximity Sensor Grommet Assembly .............................................................................................. 76 Water Detection Label Assembly ...................................................................................................... 77 Main PCB Assembly ......................................................................................................................... 78 Factory Track ID Label Assembly ..................................................................................................... 81 Earpiece Speaker Assembly ............................................................................................................. 82 Battery Assembly .............................................................................................................................. 83 Vibrator Assembly ............................................................................................................................. 85 Rear-Facing Imager Deco and Imager Lens Assembly .................................................................... 95 Rear Housing Assembly.................................................................................................................... 96 Finger Print Sensor Flex Assembly ................................................................................................... 97 Screw Tampering Label Assembly ................................................................................................... 98 Battery Inlay Adhesive Assembly ...................................................................................................... 99 Battery Inlay Assembly.................................................................................................................... 102 IMEI Label Assembly ...................................................................................................................... 103 SIM Tray Assembly ......................................................................................................................... 104
PAGE 4
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Lenovo Moto E Plus (5th Generation) NA Level 2 – Service and Repair Manual
LIST OF TABLES Table 1. External Views Parts List ........................................................................................................ 8 Table 2. Assembly Exploded View Parts List ....................................................................................... 9
TABLE OF FIGURES Figure 1. External Views ....................................................................................................................... 7 Figure 2. Assembly Exploded View ...................................................................................................... 9
PAGE 5
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SAFETY INFORMATION Cautions and Warnings Electrostatic Discharge The phone components may be damaged by electrostatic discharge (ESD). Always use an ESD mat and ground strap when working with internal components.
Battery Safety Guidelines Handle Battery with care. Ensure Battery edges and surfaces are not dented or deformed. If the Battery Pack is dropped to the floor, it may be internally damaged and must be scrapped. Ensure all surfaces, fixtures, and phone components contacting the Battery are smooth and clean. Ensure Battery and its insulation are not damaged (e.g. scratched, dented, punctured) prior to and throughout assembly. Prior to assembly, ensure Battery edges and surfaces are not dented or deformed, and that fixtures and parts that will contact the Battery are free of foreign material. Ensure screws and screwdrivers do not contact the Battery. Failure to adhere to Safety Critical Note(s) may increase risk of rupture, burning, or failure to function safely when used by the customer.
PAGE 6
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Lenovo Moto E Plus (5th Generation) NA Level 2 – Service and Repair Manual
INTRODUCTION External Views
Figure 1. External Views
PAGE 7
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Lenovo Moto E Plus (5th Generation) NA Level 2 – Service and Repair Manual
Table 1. External Views Parts List
Reference #
Description
1
Front Housing
2
SIM Door
3
Speaker
4
FF Flash
5
Main Lens
6
Rear Facing Camera
7
Flash
8
Finger Print Sensor (FPS)
9
Rear Housing
10
Regulatory
11
Volume Key
12
Power Key
PAGE 8
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Lenovo Moto E Plus (5th Generation) NA Level 2 – Service and Repair Manual
Main Exploded Views
Figure 2. Assembly Exploded View
459B
Table 2. Assembly Exploded View Parts List
Reference #
Description
Recovery Part
1
XT1924-6 TP+LCM ASSY_GR&5079AA000025 CS XT1924-6 TP+LCM ASSY_BE&5079AA000024 CS XT1924-6 TP+LCM ASSY_BL&5079AA000026 CS
YES
2
XT1924-6 MB 2+16G_SS&6818AA000062 CS XT1924-6 MB 3+32G_SS&6818AA000061 CS XT1924-6 MB 3+32G_SS ATT&6818AA000063 CS XT1924-8 MB 3+32G_SS&6818AA000064 CS XT1924-7 MB 3+32G_SS&6818AA000066 CS
YES
3
XT1924-6 REAR HOUSING ASSY&7601AA000040 CS
YES
4
XT1924-6 BATTERYCOVER_GR&501110300 CS XT1924-6 BATTERYCOVER_BE&501110302 CS XT1924-6 BATTERYCOVER_BL&5011AA000053 CS
YES
5
XT1924-6 FRONT CAM RUBBER&506010170 CS
YES
6
XT1924-6 EARJACK RUBBER&506010093 CS
7
XT1924-6 SIDEKEY FPC&66902492 CS
YES
8
XT1924-6 VOL_KEY_GR&50409419 CS XT1924-6 VOL_KEY_BE&50409416 CS XT1924-6 VOL_KEY_BL&5040AA000030 CS
YES
9
XT1924-6 POW_KEY_GR&50409420 CS XT1924-6 POW_KEY_BE&50409418 CS XT1924-6 POW_KEY_BL&5040AA000028 CS
YES
10
LC+Y26209646+TFOSPEAKER
NO
11
MDL,CAMR,8MP,L4H7F20 OF FF 30PIN
YES
12
XT1924-6 FPS METAL&50902051 CS
YES
PAGE 9
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Lenovo Moto E Plus (5th Generation) NA Level 2 – Service and Repair Manual
Reference #
Description
Recovery Part
13
LC+Y66802482+MAINFPC(AWX)
NO
14
LC+Y26223381+MOTOR_FPC
YES
15
MDL,CAMR,12MP,L12AA00 AF 30 COB OFILM
YES
16
XT1924-6 SIM TRAY_GR&46369223 CS XT1924-6 SIM TRAY_BE&46369221 CS XT1924-6 SIM TRAY_BL&5017AA000037 CS
YES
17
ASSY,BAT,LI POLY,HE50,AMPEREX TYP5000MAH
YES
18
XT1924-6 RF CABLE&52341633 CS
YES
19
MDL,FNGRPRT,EMMA,BLK,SLVR,GRAY,KERR MDL,FNGRPRT,EMMA,BLK,SLVR,MINERAL BLUE,K MDL,FNGRPRT,EMMA,BLK,BLK,BLK,KERR
YES
20
XT1924-6 SUB BOARD&6818AA000065 CS
YES
21
LC+Y50309690+BCLE(SS_BLA)
YES
22
XT1924-6 CAM DECO_GR&57200381 CS XT1924-6 CAM DECO_BE&57200389 CS XT1924-6 CAM DECO_BL&5015AA000009 CS
YES
--
XT1924-6 SIDEKEY METAL&50902051 CS
YES
--
XT1924-6 P-SENSOR RUBBER&506010092 CS
YES
--
XT1924-6 USB RUBBER&506010094 CS
YES
--
XT1924-6 LASER RUBBER&506010170 CS
YES
--
XT1924-6 CAM DECO FOAM&54509591 CS
NO
--
XT1924-6 FPS FOAM&54509591 CS
NO
--
XT1924-6 RF CABEL TAPE&47201552 CS
NO
--
LC+Y46104275+LXF_L3600_A01_SCREW_M1.4_M1
YES
--
XT1924-6 SCREW M12&46106129
YES
--
LC+Y46106115+SCREWM1.4
YES
--
XT1924-6 CAMDECO ADHENSIVE&5420AA000088
NO
--
XT1924-6 BATTCOVERADHENSIVE&5420AA000092
NO
--
XT1924-6 FPS ADHENSIVE&5420AA000094 CS
NO
--
XT1924-6 DECO ADHENSIVE&5420AA000091 CS
NO
--
XT1924-6 CAMLENS ADHENSIVE&5420AA000093
NO
--
XT1924-6 S-KEYFPCMETAL TAPE&5420AA000089
NO
--
XT1924-6 MOTOFPC ADHENSIVE&5420AA000090
NO
--
XT1924-6 THMPAD_POWER&5470AA000035 CS
NO
--
XT1924-6 THMPAD_IC&5470AA000036 CS
NO
--
XT1924-6 THMPAD_CPU&5470AA000037 CS
NO
--
LC+Y5430SK000080+BAFOAM(LVHUI)
NO
--
LBL, WATER, DETECT
NO
PAGE 10
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Lenovo Moto E Plus (5th Generation) NA Level 2 – Service and Repair Manual
Reference #
Description
Recovery Part
--
LBL, IMEI, GHOST
NO
--
TAPE, PMI-CONDUCTIVE-PAD
NO
--
SCR, SCREW, M1.4X2.5X2.0, SILVER, NYLOC
NO
*Refer to this table as a reference to parts listed in the Assembly section.
PAGE 11
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DISASSEMBLY AND RECOVERY Disassembly and Recovery Map *Shaded parts may be eligible for parts recovery.
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Lenovo Moto E Plus (5th Generation) NA Level 2 – Service and Repair Manual
Tools Required for Disassembly The following tools are required to disassemble the Moto E Plus (5th Generation) NA phone.
Description
Part #
Emma Generic Low Cost Inlay Remove Fixture Insert
MR-M2-001-022 (Crystal)
Emma Inlay Heat Plate
3-00-U1-10000
Hot Plate
--
Thin Plastic Spudger
--
SIM/SD Tray Removal Tool
--
Black Stick
--
PAGE 13
Picture / Drawing
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Lenovo Moto E Plus (5th Generation) NA Level 2 – Service and Repair Manual
Description
Part #
Torque Driver
--
ph00 Bit
--
Shim
--
Tweezer (Metal)
--
--
Tweezer (Plastic)
--
--
ESD Mat
--
--
Wrist Strap
--
--
Gloves or Finger Collets
--
--
PAGE 14
Picture / Drawing
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Lenovo Moto E Plus (5th Generation) NA Level 2 – Service and Repair Manual
SIM Tray Removal NOTE The SIM Tray can be recovered and reused after removal. 1.
Use the SIM Tray Removal pin to push into the SIM Tray hole as shown.
2.
Press the pin into the SIM Tray to make it popout. Use your fingers to remove the SIM Tray.
PAGE 15
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IMEI Label Removal NOTE Remove the IMEI Label only if necessary. After you remove it, you cannot reuse it. Use the Tweezer to remove the IMEI Label from the SIM tray.
PAGE 16
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Water Detection Label Inspection NOTE If the Water Detection Label (WDL) is activated, the phone’s warranty no longer applies. Inspect the Water Detection Label inside the SIM Tray Slot for signs of activation. Use external light if needed.
PAGE 17
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Lenovo Moto E Plus (5th Generation) NA Level 2 – Service and Repair Manual
Battery Inlay Removal Preheating for Battery Inlay Removal NOTE
ay
Battery Inlay can be recovered and reused after removal.
NOTE Battery Inlay Removal Methods A and B have the same preheating steps, as shown below. 1.
Place the Potter Lens Adhesive Heating Plate on the Hot Plate.
// CAUTION // Do not set the Hot Plate temperature higher than 80 °C (176 °F). Damage to the phone may occur. 2.
Set the Hot Plate to 80 °C (176 °F).
NOTE Preheating with an oven is also acceptable if the oven is set to the same temperature. 3.
Place the phone in the Heating Plate, with the Battery Inlay side down.
4.
Wait 10 minutes for the Battery Inlay Adhesive to warm up.
PAGE 18
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Lenovo Moto E Plus (5th Generation) NA Level 2 – Service and Repair Manual
5.
Remove the phone from the Heating Plate or the oven.
// CAUTION // Wear protective gloves when handling heated phones.
NOTE Perform the Battery Inlay removal procedure before the phone starts to cool off.
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Lenovo Moto E Plus (5th Generation) NA Level 2 – Service and Repair Manual
Battery Inlay Removal Method A 1.
Use the 3 mm Allen Wrench to loosen the screws holding the side rails on the Battery Inlay Fixture. Do not remove the rails.
2.
Use the 3 mm Allen Wrench to remove the 2 center screws.
3.
Orient the Battery Inlay Removal Insert in relation to the Battery Inlay Removal Fixture as shown. Place the Insert in the Battery Inlay Removal Fixture.
4.
Use the 3 mm Allen Wrench on the 2 center screws to tighten the Battery Inlay Removal Insert into position.
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5.
Slide both side rails on the Battery Inlay Fixture firmly against the Battery Inlay Insert. Use the 3 mm Allen Wrench to tighten the 4 outside screws on the underside of the Battery Inlay Fixture.
6.
Follow preheating steps described on Page 18.
7.
Slide the phone into the Battery Inlay Fixture as shown. Center the phone in the Fixture.
8.
Place the alignment pin into the Headset Jack opening as shown.
9.
Press down on the Battery Inlay Fixture handle to bring the suction cups in contact with the Battery Inlay. Make sure all suction cups are attached to the Battery Inlay.
// CAUTION // Use care when pressing down on the Battery Inlay Fixture handle. Damage to the phone may occur.
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Lenovo Moto E Plus (5th Generation) NA Level 2 – Service and Repair Manual
NOTE Begin this step before the phone starts to cool off. 10. As the Battery Inlay begins to release from the phone, use the Thin Plastic Spudger to gently pry the inlay as shown.
// CAUTION // Do not insert the Thin Plastic Spudger more than 10 mm to prevent damaging internal components. 11. As the Battery Inlay begins to release from the phone, use the Thin Plastic Spudger to gently pry the Inlay as shown.
// CAUTION // Use care to prevent damage to the FPS Flex.
// CAUTION // Use care not to bend the Battery Inlay. Damage to the phone may occur. 12. When the adhesive has been sufficiently loosened or has been cut, use the handle on the Battery Inlay Removal Fixture to open the phone.
PAGE 22
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Lenovo Moto E Plus (5th Generation) NA Level 2 – Service and Repair Manual
13. Use the Thin Plastic Spudger to break the suction on the suction cups attached to the Battery Inlay.
14. Use the Thin Plastic Spudger to break the suction on the suction cups attached to the Battery Inlay. You may need to repeat this process on some suction cups.
15. After all the suction cups have been released, remove the alignment pin from the Headset Jack as shown.
16. Carefully slide the phone out of the Battery Inlay Removal Fixture.
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Lenovo Moto E Plus (5th Generation) NA Level 2 – Service and Repair Manual
17. Carefully lift the Battery Inlay from the Rear Housing.
PAGE 24
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Lenovo Moto E Plus (5th Generation) NA Level 2 – Service and Repair Manual
Battery Inlay Removal Method B 1.
Follow preheating steps described on page18.
2.
Use a Suction Cup tool to hold the Battery Inlay firmly and create a gap between the Battery Inlay and the phone.
3.
Use the Shim to disengage the Battery Inlay from the all sides of the Rear Housing.
// CAUTION // Do not insert the Shim more than 10 mm to prevent damaging internal components.
4.
Use the Shim to loosen or cut the adhesive holding the Battery Inlay. If necessary, reheat the phone as you work your way around the edges of the phone.
// CAUTION // Use care not to bend the Battery Inlay. Damage to the phone may occur.
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Lenovo Moto E Plus (5th Generation) NA Level 2 – Service and Repair Manual
5.
Use the Shim to disengage the Battery Inlay in the direction shown.
6.
Carefully lift the Battery Inlay from the Rear Housing.
PAGE 26
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Lenovo Moto E Plus (5th Generation) NA Level 2 – Service and Repair Manual
Battery Inlay Removal Completion NOTE Finger Print Sensor Deco cannot be recovered and reused. 1.
Use the flat end of the Black Stick to remove the Finger Print Sensor Deco from the Battery Inlay.
2.
Remove the Battery Inlay from the Rear Housing.
PAGE 27
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Lenovo Moto E Plus (5th Generation) NA Level 2 – Service and Repair Manual
Screw Tampering Label Inspection NOTE If a Screw Tampering Label is damaged, the phone’s warranty no longer applies. Inspect the Screw Tampering Labels located on the top-right corner of the Rear Housing as shown. Verify they are correctly placed and examine them for signs of tampering.
PAGE 28
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Lenovo Moto E Plus (5th Generation) NA Level 2 – Service and Repair Manual
Finger Print Sensor Flex Removal NOTE The Finger Print Sensor Flex can be recovered and reused after removal. 1.
Use the Torque Driver to loosen the 2 screws holding the rails on the Finger Print Sensor Flex Shield as shown.
2.
Use the Tweezer to remove the Finger Print Sensor Flex Shield as shown.
3.
Use flat end of the Black Stick to remove the Finger Print Sensor Flex.
PAGE 29
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Lenovo Moto E Plus (5th Generation) NA Level 2 – Service and Repair Manual
Rear Housing Removal NOTE The Rear Housing can be recovered and reused after removal. 1.
Use the Torque Driver to loosen the screws holding the Rear Housing as shown.
2.
Use the Shim to lift up the Rear Housing. Lift up along the edges of the phone.
// CAUTION // Do not insert the Shim more than 1 mm to prevent damaging internal components.
3.
PAGE 30
Use your fingers to carefully lift the Rear Housing.
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Lenovo Moto E Plus (5th Generation) NA Level 2 – Service and Repair Manual
Rear-Facing Imager Deco and Imager Lens Removal NOTE Rear-Facing Imager Deco and Imager Lens cannot be recovered and reused. 1.
Set the Hot Plate to 80 °C (176 °F).
// CAUTION // Do not set the Hot Plate temperature higher than 80 °C (176 °F). Damage to the phone may occur.
NOTE Preheating with an oven is also acceptable if the oven is set to the same temperature. 2.
Place the Rear Housing on the Heating Plate as shown.
3.
Wait 5 minutes for the adhesive to warm up.
4.
Remove the phone from the Heating Plate or the oven.
// CAUTION // Wear protective gloves when handling heated components.
NOTE Perform the removal procedure before the Rear Housing starts to cool off.
PAGE 31
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5.
Use the pointed end of the Black Stick to push the Rear-Facing Imager Lens from the Rear-Facing Imager Deco.
6.
Use the Shim to lift the Imager Lens from the pocket on the Rear-Facing Imager Deco as shown.
PAGE 32
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Vibrator Removal NOTE Remove the Vibrator only if necessary. After you remove it, you cannot reuse it. 1.
Use the flat end of the Black Stick to disengage the Vibrator from the pocket in Rear Housing as shown.
2.
Use your fingers to pull the Vibrator FPC off the Rear Housing as shown.
PAGE 33
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Water Detection Label Inspection NOTE If the Water Detection Label (WDL) is activated, the phone’s warranty no longer applies. Inspect the WDL, which is visible on the Main PCB as shown. Examine it for signs of activation.
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Side-Key Flex Removal NOTE The Side-Key Flex can be recovered and reused after removal. 1.
Use the Tweezer to remove the Kapton Tape holding the Side-Key Flex to the Main PCB as shown.
2.
Use the Shim or Thin Plastic Spudger to open the ZIF Connector door holding the Side-Key Flex as shown.
3.
Use the Tweezer to disengage the Side-Key Flex from the ZIF Connector as shown.
4.
Use the Shim to pry the Side-Key Flex from the side of Rear Housing as shown.
PAGE 35
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5.
PAGE 36
Use the Tweezer to separate the Side-Key from the recess in the side of the Rear Housing as shown.
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Factory Track ID Label Removal NOTE
517B
Remove the Factory Track ID Label only if it is defective or damaged. After you remove it, you cannot reuse it. You will need to reprint and place a new label. Use the Tweezer to remove the Factory Track ID Label from the CPU shield on the PCB.
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Earpiece Speaker Removal NOTE
517B
Remove the Earpiece Speaker only if it is defective or damaged. 1.
Use the Shim to disengage the Earpiece Speaker from the pocket on the Front Housing.
2.
Remove the Earpiece Speaker from the Rear Housing.
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Main PCB Removal NOTE The Main PCB can be recovered and reused after removal. 1.
Use the Shim to remove the Battery Flex BtB Connector from the pocket on the Rear Housing.
2.
Use the Shim to disengage the Display Flex BtB Connector from the Main PCB.
3.
Use the Shim to disengage the Main PCB BtB Connector from the Main PCB.
4.
Use the Plastic Tweezer to disengage the 2 Coax Cables Connectors from the Main PCB.
PAGE 39
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5.
Use the Torque Driver to loosen the 2 screws holding the Main PCB as shown.
6.
Use the flat end of the Black Stick to lift the Main PCB.
7.
Remove the Main PCB from the Front Housing.
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Side-Key Removal NOTE The Side-Key can be recovered and reused after removal. 1.
Use the Tweezer to separate and remove the Side-Key Metal from the Front Housing as shown.
2.
Use the Tweezer to disengage the VolumeKey as shown.
3.
Use the Tweezer to disengage the Power Key as shown.
PAGE 41
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Proximity Sensor Grommet Removal NOTE
517B
The Proximity Sensor Grommet can be recovered and reused after removal. Use the Tweezer to remove the Proximity Sensor Grommet from the Main PCB.
PAGE 42
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Shield Heat Spreading Pad Removal NOTE Remove the Shield Heat Spreading Pad only if necessary. After you remove it, you cannot reuse it. Use the Tweezer to remove the Shield Heat Spreading Pad from the Main PCB as shown.
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Headset Jack Grommet Removal NOTE
517B
The Headset Jack Grommet can be recovered and reused after removal. Use the Tweezer to remove both side of the Headset Jack Grommet from the Main PCB.
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Rear-Facing Imager Removal NOTE The Rear-Facing Imager can be recovered and reused after removal. 1.
Use the Thin Plastic Spudger to disengage the Rear-Facing Imager BtB Connector from the Main PCB.
2.
Use your fingers to lift the Rear-Facing Imager from the opening in the Main PCB.
PAGE 45
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Rear-Facing Laser Rubber Removal NOTE The Rear-Facing Laser Rubber can be recovered and reused after removal. Use the Tweezer to lift the Rear-Facing Laser Rubber from the Main PCB.
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Front-Facing Imager Removal NOTE The Front-Facing Imager can be recovered and reused after removal. 1.
Use the Shim to disengage the Front-Facing Imager from the Main PCB as shown.
2.
Use your fingers or the Tweezer to remove the Front-Facing Imager from the Main PCB.
PAGE 47
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Front-Facing Camera Rubber Removal NOTE Remove the Front-Facing Camera Rubber only if necessary. After you remove it, you cannot reuse it. 1.
PAGE 48
Use the Tweezer to remove the Front-Facing Camera Rubber as shown.
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Lower PCB and Cover Removal NOTE The Lower PCB can be recovered and reused after removal. 1.
Use the Shim to disengage all the Main Flex BtB Connector from the Lower PCB.
2.
Use the Plastic Tweezer to remove the Coax Cable Connectors from the Lower PCB.
3.
Use the Torque Driver to disengage the 2 M1.4 screws from the Front Housing.
4.
Use the pointed end of the Black Stick to remove the Lower PCB from the Front Housing.
PAGE 49
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5.
PAGE 50
Use your fingers to remove the Lower PCB from the Front Housing.
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USB Grommet Removal NOTE The USB Grommet can be recovered and reused after removal. Use the Tweezer to lift the USB Grommet from the Lower PCB as shown.
PAGE 51
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Battery Removal /// WARNING ///
// CAUTION //
Failure to adhere to Safety Critical Note(s) may increase risk of rupture, burning, or failure to function safely when used by the customer. Refer to the Battery Safety Guidelines.
Handle the Battery Pack with care. If dropped to the floor, it may be internally damaged and must be scrapped. Ensure Battery and its insulation are not damaged (e.g. scratched, dented, punctured) prior to and throughout assembly. Prior to assembly, ensure Battery edges and surfaces are not dented or deformed, and that fixtures and parts that will contact the Battery are free of foreign material. Ensure screws and screwdrivers do not contact the Battery.
NOTE
517B
Battery cannot be recovered and reused. 1.
Set the Hot Plate to 80 °C (176 °F).
// CAUTION // Do not set the Hot Plate temperature higher than 80 °C (176 °F). Damage to the phone may occur.
NOTE Preheating with an oven is also acceptable if the oven is set to the same temperature. 2.
Place the phone in the Heating Plate, with the Display side down.
3.
Wait 10 minutes for the adhesive to warm up.
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4.
Remove the phone from the Heating Plate or the oven.
// CAUTION // Wear protective gloves when handling heated phones.
NOTE Perform the Display removal procedure before the phone starts to cool off.
NOTE Remove the Battery only if necessary. After you remove it, you cannot reuse it. 5.
Use the Thin Plastic Spudger to cut the adhesives underneath the Battery.
6.
Use your fingers to carefully lift the Battery.
7.
Use the Tweezer to peel off the Battery Foam on the bottom side of the Battery as shown.
PAGE 53
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Main Flex Removal NOTE Remove the Main Flex only if necessary. After you remove it, you cannot reuse it. Use your fingers to peel off the Main Flex from the Front Housing as shown.
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PARTS REFRESH Tools Required for Parts Refresh The following tools are required for parts refresh of the Moto E Plus (5th Generation) NA phone.
Description
Part #
Black Stick
--
Plastic Tweezer
--
--
ESD Mat
--
--
Wrist Strap
--
--
Isopropyl (ISP) Alcohol
--
--
Cotton Swabs
--
--
Cleaning Pads
--
--
Gloves or Finger Collets
--
--
PAGE 55
Image
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Lenovo Moto E Plus (5th Generation) NA Level 2 – Service and Repair Manual
Front Housing Cleaning 1.
Use Isopropyl (ISP) Alcohol and the flat end of the Black Stick to remove any excess adhesive from where the Battery was attached to the Rear Housing.
2.
Use ISP Alcohol and the flat end of the Black Stick to remove any excess adhesive from where the Main Flex is attached to the Rear Housing.
3.
Use ISP Alcohol and the flat end of the Black Stick remove any excess adhesive from where the Display and attaches to the Rear Housing.
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Rear Housing Cleaning 1.
Use the Cotton Swabs with ISP Alcohol to remove all the adhesives on front side of the Rear Housing.
2.
Use the Cotton Swabs with ISP Alcohol to remove all the adhesives on back side of the Rear Housing.
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Battery Inlay Cleaning Use the Cotton Swabs with ISP Alcohol to remove any remaining adhesive from where the RearFacing Camera Lens attaches to the Battery Cover.
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ASSEMBLY Assembly Map
PAGE 59
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Tools Required for Assembly The following tools are required to assemble the Moto E Plus (5th Generation) NA phone.
Description
Part #
Black Stick
--
ph00 Bit (Adjustable)
--
3 mm Allen Wrench
--
Torque Driver
--
Fixture Press
19501980
Emma Inlay Alignment and Press
3-00-T9-10000
Emma Inlay Heating Plate
3-00-U1-10000
PAGE 60
Picture / Drawing
--
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Lenovo Moto E Plus (5th Generation) NA Level 2 – Service and Repair Manual
Description
Part #
Manual Roller
99901103
Battery Roller Press and Plate
MR-M5-001
Moto E5 Plus Inserts
MR-M2-001-022
Micro USB Data Cable
SKN6443A
--
Tweezer (Metal)
--
--
Tweezer (Plastic)
--
--
Gloves or Finger Collets
--
--
PAGE 61
Picture / Drawing
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Lenovo Moto E Plus (5th Generation) NA Level 2 – Service and Repair Manual
Side-Key Flex and Side-Key Assembly Description
Reference #
XT1924-6 TP+LCM ASSY_GR&5079AA000025 CS XT1924-6 TP+LCM ASSY_BE&5079AA000024 CS XT1924-6 TP+LCM ASSY_BL&5079AA000026 CS
1
XT1924-6 VOL_KEY_GR&50409419 CS XT1924-6 VOL_KEY_BE&50409416 CS XT1924-6 VOL_KEY_BL&5040AA000030 CS
8
XT1924-6 POW_KEY_GR&50409420 CS XT1924-6 POW_KEY_BE&50409418 CS XT1924-6 POW_KEY_BL&5040AA000028 CS
9
XT1924-6 S-KEYFPCMETAL TAPE&5420AA000089
--
XT1924-6 SIDEKEY METAL&50902051 CS
--
1.
Place the Side-Key Flex in the pocket as shown.
2.
Use the Tweezer to secure the Side-Key Flex into the pocket.
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3.
Use the Tweezer to place the Volume-Key Frame as shown.
4.
Use the Tweezer to insert the Power Key in place.
5.
Use the Tweezer to stick the adhesive on the Side-Key Metal as shown.
6.
Use the Tweezer to insert the Side-Key Metal into the gaps on the Volume and Power keys as shown.
PAGE 63
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7.
PAGE 64
Use the Plastic Tweezer to press the SideKey Metal to secure it firmly in the Front Housing.
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USB Grommet Assembly Description
Reference #
XT1924-6 SUB BOARD&6818AA000065 CS
20
XT1924-6 USB RUBBER&506010094 CS
--
Use the Tweezer to place the USB Grommet on the Lower PCB as shown.
PAGE 65
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Lower PCB and Cover Assembly Description
Reference #
XT1924-6 TP+LCM ASSY_GR&5079AA000025 CS XT1924-6 TP+LCM ASSY_BE&5079AA000024 CS XT1924-6 TP+LCM ASSY_BL&5079AA000026 CS
1
XT1924-6 SUB BOARD&6818AA000065 CS
20
1.
Place the Lower PCB into the pocket on the Front Housing.
2.
Use the Torque Driver to tighten the 2 M1.4 screws (0.75+-0.05 kg/cm).
PAGE 66
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Coax Cable Assembly Description
Reference #
XT1924-6 RF CABLE&52341633 CS
18
XT1924-6 SUB BOARD&6818AA000065 CS
20
1.
Use the Plastic Tweezer to place the two Coax Cables on the Lower PCB.
2.
Use the Tweezer to place the adhesive for the Coax Cables on the location on Front Housing as shown.
3.
Use fingers to place the Coax Cables firmly.
PAGE 67
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Main Flex Assembly Description
Reference #
XT1924-6 TP+LCM ASSY_GR&5079AA000025 CS XT1924-6 TP+LCM ASSY_BE&5079AA000024 CS XT1924-6 TP+LCM ASSY_BL&5079AA000026 CS
1
LC+Y66802482+MAINFPC(AWX)
13
1.
Peel the Main Flex from the carrier.
2.
Use fingers to carefully place the Main Flex onto the Front Housing, sticky side down.
3.
Be sure the printing on the Main Flex is oriented in relation to the Front Housing as shown. The word Main should be near the Main PCB.
4.
Use a fingertip to secure the Main Flex to the Front Housing.
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5.
PAGE 69
Use fingers to connect the Main Flex to the Lower PCB.
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Front-Facing Camera Rubber Assembly Description
Reference #
XT1924-6 FRONT CAM RUBBER&506010170 CS
5
Use the Tweezer to place the Front-Facing Camera Rubber as shown.
PAGE 70
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Shield Heat Spreading Pad Assembly Description
Reference #
XT1924-6 MB 2+16G_SS&6818AA000062 CS XT1924-6 MB 3+32G_SS&6818AA000061 CS XT1924-6 MB 3+32G_SS ATT&6818AA000063 CS XT1924-8 MB 3+32G_SS&6818AA000064 CS XT1924-7 MB 3+32G_SS&6818AA000066 CS
2
XT1924-6 THMPAD_POWER&5470AA000035 CS XT1924-6 THMPAD_IC&5470AA000036 CS XT1924-6 THMPAD_CPU&5470AA000037 CS
]-
Use the Tweezer to place the Shield Heat Spreading Pad on the Main PCB as shown.
PAGE 71
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Front-Facing Imager Assembly Description
Reference #
XT1924-6 MB 2+16G_SS&6818AA000062 CS XT1924-6 MB 3+32G_SS&6818AA000061 CS XT1924-6 MB 3+32G_SS ATT&6818AA000063 CS XT1924-8 MB 3+32G_SS&6818AA000064 CS XT1924-7 MB 3+32G_SS&6818AA000066 CS
2
XT1924-6 FRONT CAM RUBBER&506010170 CS
5
1.
Use fingers to place the Front-Facing Imager on the Main PCB as shown.
2.
Use fingers to secure the Front-Facing Imager on the Main PCB as shown.
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Rear-Facing Imager Assembly Description
Reference #
XT1924-6 MB 2+16G_SS&6818AA000062 CS XT1924-6 MB 3+32G_SS&6818AA000061 CS XT1924-6 MB 3+32G_SS ATT&6818AA000063 CS XT1924-8 MB 3+32G_SS&6818AA000064 CS XT1924-7 MB 3+32G_SS&6818AA000066 CS
2
MDL,CAMR,8MP,L4H7F20 OF FF 30PIN
11
1.
Use fingers to place the Rear-Facing Imager on the Main PCB.
2.
Use fingers to secure the Rear-Facing Imager on the Main PCB as shown.
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Lenovo Moto E Plus (5th Generation) NA Level 2 – Service and Repair Manual
Headset Jack Grommet Assembly Description
Reference #
XT1924-6 MB 2+16G_SS&6818AA000062 CS XT1924-6 MB 3+32G_SS&6818AA000061 CS XT1924-6 MB 3+32G_SS ATT&6818AA000063 CS XT1924-8 MB 3+32G_SS&6818AA000064 CS XT1924-7 MB 3+32G_SS&6818AA000066 CS
2
XT1924-6 EARJACK RUBBER&506010093 CS
6
Use the Tweezer to place the Headset Jack Grommet on the Main PCB as shown.
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Rear-Facing Laser Rubber Assembly Description
Reference #
XT1924-6 MB 2+16G_SS&6818AA000062 CS XT1924-6 MB 3+32G_SS&6818AA000061 CS XT1924-6 MB 3+32G_SS ATT&6818AA000063 CS XT1924-8 MB 3+32G_SS&6818AA000064 CS XT1924-7 MB 3+32G_SS&6818AA000066 CS
2
XT1924-6 LASER RUBBER&506010170 CS
--
Use the Tweezer to place the Rear-Facing Laser Rubber on the Main PCB.
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Proximity Sensor Grommet Assembly Description
Reference #
XT1924-6 MB 2+16G_SS&6818AA000062 CS XT1924-6 MB 3+32G_SS&6818AA000061 CS XT1924-6 MB 3+32G_SS ATT&6818AA000063 CS XT1924-8 MB 3+32G_SS&6818AA000064 CS XT1924-7 MB 3+32G_SS&6818AA000066 CS
2
XT1924-6 P-SENSOR RUBBER&506010092 CS
--
Use the Tweezer to place the Proximity Sensor Grommet on the Main PCB as shown.
NOTE Press down the Proximity Sensor Grommet for 5 seconds to secure it firmly on the Main PCB.
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Lenovo Moto E Plus (5th Generation) NA Level 2 – Service and Repair Manual
Water Detection Label Assembly Description
Reference #
XT1924-6 MB 2+16G_SS&6818AA000062 CS XT1924-6 MB 3+32G_SS&6818AA000061 CS XT1924-6 MB 3+32G_SS ATT&6818AA000063 CS XT1924-8 MB 3+32G_SS&6818AA000064 CS XT1924-7 MB 3+32G_SS&6818AA000066 CS
2
LBL, WATER, DETECT
--
1.
Use the Tweezer to place the Water Detection Label on the Front-Facing Flash FPC as shown.
2.
Use the Tweezer to place the Water Detection Label on the Lower PCB in the location shown.
3.
Press down the Water Detection Label for 5 seconds to secure it.
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Main PCB Assembly Description
Reference #
XT1924-6 MB 2+16G_SS&6818AA000062 CS XT1924-6 MB 3+32G_SS&6818AA000061 CS XT1924-6 MB 3+32G_SS ATT&6818AA000063 CS XT1924-8 MB 3+32G_SS&6818AA000064 CS XT1924-7 MB 3+32G_SS&6818AA000066 CS
2
XT1924-6 RF CABLE&52341633 CS
18
1.
Use fingers to place the Main PCB in the pocket of the Front Housing as shown.
2.
Use the Plastic Tweezer to connect the Coax Cable Connector to the Main PCB as shown.
3.
Make sure the Coax Cable is firmly secured in the pocket.
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4.
Use the Plastic Tweezer to place the SideKey Flex on the Main PCB as shown.
5.
Use the Plastic Tweezer to secure the SideKey Flex into the ZIF Connector door on the Main PCB.
6.
Use the Tweezer to secure the Kapton Tape to hold the Side-Key Flex on the Main PCB as shown.
7.
Secure the Display Flex BtB Connector and Main PCB BtB Connector to the Main PCB.
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8.
PAGE 80
Use the Torque Driver to tighten the 2 M1.4 screws (0.75+-0.05 kg/cm).
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Factory Track ID Label Assembly Description
Reference #
XT1924-6 MB 2+16G_SS&6818AA000062 CS XT1924-6 MB 3+32G_SS&6818AA000061 CS XT1924-6 MB 3+32G_SS ATT&6818AA000063 CS XT1924-8 MB 3+32G_SS&6818AA000064 CS XT1924-7 MB 3+32G_SS&6818AA000066 CS
2
Use the Tweezer to place the Factory Track ID Label on the CPU Shielding Cover on the Main PCB as shown.
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Earpiece Speaker Assembly Description
Reference #
XT1924-6 MB 2+16G_SS&6818AA000062 CS XT1924-6 MB 3+32G_SS&6818AA000061 CS XT1924-6 MB 3+32G_SS ATT&6818AA000063 CS XT1924-8 MB 3+32G_SS&6818AA000064 CS XT1924-7 MB 3+32G_SS&6818AA000066 CS
2
LC+Y26209646+TFOSPEAKER
10
1.
Use the Tweezer to place the Earpiece Speaker carefully on the Front Housing.
2.
Make sure the Copper Contacts on the Earpiece Speaker are oriented as shown.
3.
Press down on the Earpiece Speaker for 5 seconds to secure it to the Front Housing.
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Battery Assembly Description
Reference #
LC+Y5430SK000080+BAfoam(LVHUI)
--
XT1924 TP+LCM ASSY_GR&5079AA000015 CS XT1924 TP+LCM ASSY_GL&5079AA000014 CS XT1924 TP+LCM ASSY_BL&5079AA000017CS
2
LY,HE50,AMPEREX TYP5000MAH
19
NOTE
// CAUTION //
Use the fixture to assemble the Battery.
Handle the Battery Pack with care. If dropped to the floor, it may be internally damaged and must be scrapped.
/// WARNING ///
Ensure Battery and its insulation are not damaged (e.g. scratched, dented, punctured) prior to and throughout assembly.
Failure to adhere to Safety Critical Note(s) may increase risk of rupture, burning, or failure to function safely when used by the customer. Refer to the Battery Safety Guidelines.
1.
Use the Tweezer to place the Battery Foam on the bottom side of the Battery.
2.
Peel 4 Battery Adhesives from the carrier.
3.
Place the Battery Adhesives on the Front Housing as shown.
PAGE 83
Prior to assembly, ensure Battery edges and surfaces are not dented or deformed, and that fixtures and parts that will contact the Battery are free of foreign material. Ensure screws and screwdrivers do not contact the Battery.
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Lenovo Moto E Plus (5th Generation) NA Level 2 – Service and Repair Manual
4.
Use fingers to place the Battery on the Front Housing as shown.
5.
Use fingers to secure the Battery on the Front Housing as shown.
Method A Use the Manual Roller to roll over the Battery for 10 cycles to secure the Battery on the Front Housing.
NOTE For each cycle roll the Manual Roller from top to bottom of the Battery and vice versa.
NOTE Each cycle should last for 3 seconds and the Manual Roller pressure should be around 150N.
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Lenovo Moto E Plus (5th Generation) NA Level 2 – Service and Repair Manual
Method B 1.
Go to https://sites.google.com/a/motorola.com/motos ervice-external/lmst-features/fixture-validation
2.
Install and open the LMST software.
3.
Login with user credentials in LMST.
4.
Look for Fixture validation use cases and click on it.
5.
Press the Power up and Volume down keys at the same time. Use the Volume up/down keys to select “Factory Mode” to turn on the device in Factory Mode.
6.
Factory Mode appears on the screen.
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7.
Plug the Micro USB Data Cable into the computer, and then into the phone.
8.
The device will display a pop-up to enable the USB debugging. If not, enable the USB debugging from the device setting.
9.
Click on the device (right side of LMST). Select the carrier and model name if device is not recognized by LMST.
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10. If the device is recognized by LMST, it will display ‘Ready’ button. Click on ‘Ready’ button.
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11. Start the test after clicking on ‘Start’ button
12. Proceed with next steps before selecting ‘OK.’
13. Slide the phone into the Insert and ensure that it aligns with the end of the Insert.
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14. Place the Press plate by using the pins as guides.
15. Screw two “Steel Socket Head Screw M4 x 0.7 mm Thread, 8 mm Long” screws into the Insert as shown (the screws function as alignment to rail.)
16. Tow-in the Insert, align the screws to the holes and secure it to the rail.
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17. Ensure the fixture is well grounded and relocate the back handle if left handed.
18. Click ‘OK’ on the LMST screen.
19. Scan or enter the fixture barcode.
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Lenovo Moto E Plus (5th Generation) NA Level 2 – Service and Repair Manual
20. Click ‘Ok.’
21. Follow next steps.
22. Firmly grab both handles as shown.
/// WARNING /// Make sure that the phone is oriented straight in the fixture. For successful press the phone cannot be tilted.
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23. Roll in and out until “Rolling 1” passes on LMST screen.
24. Repeat previews steps until “Rolling 2” passes on LMST screen.
25. Once test is complete, it will display result as Pass or Fail.
26. Disconnect USB cable from the phone.
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27. Remove phone from the fixture.
28. Use fingers to connect the Battery Connector to the Main PCB.
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Lenovo Moto E Plus (5th Generation) NA Level 2 – Service and Repair Manual
Vibrator Assembly Description
Reference #
XT1924-6 REAR HOUSING ASSY&7601AA000040 CS
3
LC+Y26223381+MOTOR_FPC
14
1.
Use fingers to place the Vibrator on the Rear Housing as shown.
2.
Press down on the Vibrator for 5 seconds to secure it to the Rear Housing.
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Rear-Facing Imager Deco and Imager Lens Assembly Description
Reference #
LC+Y50309690+BCLE(SS_BLA)
21
XT1924-6 CAM DECO_GR&57200381 CS XT1924-6 CAM DECO_BE&57200389 CS XT1924-6 CAM DECO_BL&5015AA000009 CS
22
XT1924-6 CAM DECO FOAM&54509591 CS
--
1.
Use the Tweezer to hold the Rear-Facing Imager Deco.
2.
Use the Tweezer to place the Camera Deco Foam on the Rear-Facing Imager Deco.
3.
Use the Tweezer to place the Rear-Facing Imager Deco into the pocket on the Rear Housing as shown.
4.
Press down for 5 seconds to secure it to the Rear Housing.
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Rear Housing Assembly Description
Reference #
XT1924-6 REAR HOUSING ASSY&7601AA000040 CS
3
1.
Use fingers to place the top part of the Rear Housing gently as shown.
2.
Use the Torque Driver to tighten the screws (0.75+-0.05 kg/cm).
3.
Press down the Rear Housing to secure it firmly.
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Finger Print Sensor Flex Assembly Description
Reference #
XT1924-6 REAR HOUSING ASSY&7601AA000040 CS
3
XT1924-6 FPS METAL&50902051 CS
12
MDL,FNGRPRT,EMMA,BLK,SLVR,GRAY,KERR MDL,FNGRPRT,EMMA,BLK,SLVR,MINERAL BLUE,K MDL,FNGRPRT,EMMA,BLK,BLK,BLK,KERR
19
1.
Use fingers to secure the Finger Print Sensor Flex on the Main PCB through the gap on the Rear Housing as shown.
2.
Use the Tweezer to place the Finger Print Sensor Flex Shield as shown.
3.
Use Torque Driver to tighten the screws (0.75+0.05 kg/cm).
NOTE
517B
Use the screws as shown in the image.
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Screw Tampering Label Assembly Description
Reference #
XT1924-6 REAR HOUSING ASSY&7601AA000040 CS
3
Place the Screw Tampering Label on the screw on the top-right of the Rear Housing as shown.
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Battery Inlay Adhesive Assembly Description
Reference #
XT1924-6 BATTERYCOVER_GR&501110300 CS XT1924-6 BATTERYCOVER_BE&501110302 CS XT1924-6 BATTERYCOVER_BL&5011AA000053 CS
4
XT1924-6 BATTCOVERADHENSIVE&5420AA000092
--
1.
Use Cotton Swabs and ISP Alcohol to clean the Battery Inlay bonding ledge. The Battery Inlay bonding ledge is highlighted in the photo. 1616B
// CAUTION //
Battery Inlay bonding surface cleaning is critical to the phone’s water resistance. You must thoroughly clean the surface with ISP Alcohol and allow it to dry completely. 2.
Wait for the ISP Alcohol to dry completely.
3.
Repeat the steps for 1-2 more times. 1616B
// CAUTION //
The Battery Inlay will not adhere to the Housing if the Cotton Swabs are reused. The Cotton Swabs may be used for 2 applications of the same chemical, but then must be discarded. 4.
PAGE 99
Secure the Battery Inlay Adhesive on the Fixture (3-00-T9-10000), aligning with the two pins as shown.
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Lenovo Moto E Plus (5th Generation) NA Level 2 – Service and Repair Manual
5.
Secure the Battery Inlay on the top part of the Fixture (3-00-T9-10000) with the four clips as shown.
6.
Install the two shown parts of the Fixture (300-T9-10000) onto the Press.
7.
Press down the Fixture handle for 5 seconds to secure the Adhesive on the Battery Inlay.
8.
Take the Battery Inlay out of the Fixture.
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Lenovo Moto E Plus (5th Generation) NA Level 2 – Service and Repair Manual
9.
Use the plastic Tweezer to place the Rear Facing Camera Deco adhesive on the location shown.
10. Use the plastic Tweezer to place the Finger Print Sensor adhesive on the location shown.
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Battery Inlay Assembly Description
Reference #
XT1924-6 TP+LCM ASSY_GR&5079AA000025 CS XT1924-6 TP+LCM ASSY_BE&5079AA000024 CS XT1924-6 TP+LCM ASSY_BL&5079AA000026 CS
1
XT1924-6 BATTERYCOVER_GR&501110300 CS XT1924-6 BATTERYCOVER_BE&501110302 CS XT1924-6 BATTERYCOVER_BL&5011AA000053 CS
4
1.
Secure the Battery Inlay with Adhesive on the top part of the Fixture (3-00-T9-10000) with the four clips as shown.
2.
Install these shown parts of the Fixture (3-00T9-10000) onto the Press and insert the phone into the fixture.
3.
Press the Fixture Press down for 5 seconds to secure the Battery Inlay firmly on the phone.
4.
Remove the phone from the fixture.
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IMEI Label Assembly Description
Reference #
XT1924-6 SIM TRAY_GR&46369223 CS XT1924-6 SIM TRAY_BE&46369221 CS XT1924-6 SIM TRAY_BL&5017AA000037 CS
16
LBL,IMEI
--
1.
Peel the IMEI Label from the liner.
2.
Use the Tweezer to secure the IMEI Label on the SIM Door in the location shown.
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SIM Tray Assembly Description
Reference #
XT1924-6 TP+LCM ASSY_GR&5079AA000025 CS XT1924-6 TP+LCM ASSY_BE&5079AA000024 CS XT1924-6 TP+LCM ASSY_BL&5079AA000026 CS
1
XT1924-6 SIM TRAY_GR&46369223 CS XT1924-6 SIM TRAY_BE&46369221 CS XT1924-6 SIM TRAY_BL&5017AA000037 CS
16
1.
Use fingers to insert the SIM Tray in the SIM Tray opening in the phone.
2.
Use fingers to press the SIM Tray until it secures into the transceiver.
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