catalogo de peças z45-25 52853

SAVE OFFLINE

Parts Manual

Rev B9

Refer to inside cover for additional serial number information

August 2007

DC Power Bi-Energy Power (from serial number 9996 to 26999)

Part No. 52853

August 2007

Technical Publications

Serial Number Information

Genie Industries has endeavored to deliver the highest degree of accuracy possible. However, continuous improvement of our products is a Genie policy. Therefore, product specifications are subject to change without notice.

Genie Industries offers the following Parts Manuals for these models:

Readers are encouraged to notify Genie of errors and send in suggestions for improvement. All communications will be carefully considered for future printings of this and all other manuals.

Genie Z-45/25 and Z-45/25J DC (before Serial No. 9996)

Title Part No. 41327

Contact Us: http://www.genieindustries.com e-mail: [email protected]

Copyright © 1999 by Genie Industries 52853 Rev A April 1999 52853 Rev B

November 2003

"Genie" and "Z" are registered trademarks of Genie Industries in the USA and many other countries. Printed on recycled paper Printed in U.S.A.

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Part No. 52853

August 2007

Table of Contents

300 • Engine Components

This manual is updated frequently. Each parts figure listed below has a figure number and a revision letter. If a figure is updated with new information, the revision letter or ‘Rev’ is updated (example: from Rev A to Rev B). Figure 101.1

Rev Description B Decals

If you have a printed manual, you can keep it up to date by downloading new figures from the Genie website. To learn about the benefits Genie eBusiness customers receive, visit the Genie Industries website at www.genieindustries.com and select Parts & Service.

Electronic Version Click on the figure description below to view the figure.

301.1

B

Engine Pivot Plate Components

302.1

C

Kubota Z482-E Engine, View 1 (before serial number 26677)

302.2

A

Kubota Z482 E2B-GNI Engine, View 1 (after serial number 26676)

303.1

B

Kubota Z482-E Engine, View 2 (before serial number 26677)

303.2

A

Kubota Z482 E2B-GNI Engine, View 2 (after serial number 26676)

304.1

C

Kubota Z482-E Engine, View 3 (before serial number 26677)

304.2

A

Kubota Z482 E2B-GNI Engine, View 3 (after serial number 26676)

400 • Turntable Components 401.1

E

Turntable Rotator

402.1

A

Bi-Energy Fuel Tank

403.1

B

Turntable Center Components

404.1

C

Turntable Components - Ground Controls Side

405.1

B

Ground Control Box - View 1 (before serial number 22051)

406.1

B

Ground Control Box - View 2 (before serial number 22051)

407.1

B

Ground Control Box - View 1 (after serial number 22050)

408.1

B

Ground Control Box - View 2 (after serial number 22050)

409.1

E

Engine (Non-Ground Controls) Side Turntable Cover

410.1

C

Ground Controls Side Turntable Cover

100 • Decals 101.1

C

Decals (before serial number 22051)

102.1

D

Word Decals (after serial number 22050)

103.1

B

Symbol Decals (after serial number 22050)

200 • Drive Chassis Components 201.1

B

Steer End

202.1

E

Non-steer End

203.1

C

Battery Packs

204.1

C

Battery Charger

205.1

A

Power Cables

Part No. 52853

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

August 2007

Table of Contents

500 • Boom Components

800 • Hydraulic Hoses and Fittings

501.1

A

Secondary Linkage Pins and Bearings

801.1

A

Drive and Steer Hoses

802.1

B

Turntable Components

502.1

C

Secondary Linkage

803.1

B

Boom Components, Z-45/25

503.1

A

Upper Pivot

804.1

A

Boom Components, Z-45/25J

504.1

C

Primary and Extension Booms

805.1

A

505.1

A

Cable Track

Hydraulic Hose and Fitting Cross-reference

506.1

C

Platform Leveling and Rotation, Z-45/25

507.1

B

Platform Leveling, Z-45/25J

508.1

A

Platform Rotation, Z-45/25J

900 • Accessories 901.1

A

Flashing Beacon

902.1

A

Platform Options

903.1

A

Half-height mesh and Swing Gate Options

600 • Platform Components 601.1

A

Platform Components

904.1

B

Airline to Platform

602.1

B

Platform Controls - View 1 (before serial number 22051)

905.1

B

Cold Start Package

906.1

A

Platform Overload Option

603.1

C

Platform Controls - View 2 (before serial number 22051)

604.1

B

Platform Controls (after serial number 22050)

605.1

B

Joystick Controller, Drive/Steer Functions (before serial number 14079)

606.1

C

Joystick Controller, Drive/Steer Functions (after serial number 14078)

607.1

A

Rotational Controller

700 • Pumps and Manifolds 701.1

B

Hydraulic Power Unit

702.1

C

Function Manifold (before serial number 17841)

703.1

C

Function Manifold (from serial number 17841 to 20379)

704.1

C

Function Manifold (from serial number 20379 to 22565)

705.1

D

Function Manifold (after serial number 22565)

706.1

B

Jib Manifolds

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Part No. 52853

August 2007

Recommended Parts Stocking List Required Parts

Manuals

The following parts are required to perform maintenance procedures as outlined in the Genie Z-45/25 and Z-45/25J DC and Bi-Energy Service Manual.

Genie Industries offers the following support documents for these machines:

Part No. 62087 22106 52877 52867 52816 60112

Genie Z-45/25 and Z-45/25J DC Operator’s Manual (before Serial No. 22051) ....... 52700

Description Filter Element, 10 Micron Engine Oil Filter Fuel Filter Element Air Cleaner Element V-Belt Belt - Alternator

Recommended Parts Part No. 32150 1484 32151 1268

Part No.

Genie Z-45/25 and Z-45/25J DC Operator’s Manual (after Serial No. 22050) .......... 82595 Genie Z-45/25 and Z-45/25J Bi-Energy Operator’s Manual (before Serial No. 22051) ....... 52630 Genie Z-45/25 and Z-45/25J Bi-Energy Operator’s Manual (after Serial No. 22050) .......... 82596

Description Genie Blue Paint, 1 Gallon Genie Blue Paint, 12 Ounce Aerosol Genie Gray Paint, 1 Gallon Genie Gray Paint, 12 Ounce Aerosol

Part No. 52853

Title

Genie Z-45/25 and Z-45/25J DC Service Manual ..................................................... 62280 Genie Z-45/25 and Z-45/25J Bi-Energy Service Manual ..................................................... 52854

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

August 2007

How To Order Parts

Please be prepared with the following information when ordering replacement parts for your Genie product: Machine model number Machine serial number Genie part number Part description and quantity Purchase order number "Ship to" address Desired method of shipment Name and telephone number of the authorized Genie Distributor in your area Use the Service Parts Fax Order Form on the next page and fax your order to our Parts Department. If you don't know the name of your authorized distributor, or if your area is not currently serviced by an authorized distributor, please call Genie Industries.

Machine Information Model

Genie North America Telephone (425) 556-6551 Toll Free (877) 367-5606 in U.S.A. and Canada Fax (425) 556-8659 Genie UK Parts Telephone (44) (0) 1476 584352 Parts Fax (44) (0) 1476 584340 Genie Australia Parts Telephone (617) 03375 1660 Parts Fax (617) 03375 1002 Genie France Parts Telephone (33) (0) 237 26 09 99 Parts Fax (33) (0) 237 31 50 10 Genie Germany Parts Telephone (49) (0) 4202 885223 Parts Fax (49) (0) 4202 885225 Genie Scandinavia Parts Telephone (46) (31) 3409612 Parts Fax (46) (31) 3409613 Genie Iberica Parts Telephone (34) (93) 5795042

Serial Number Date of Purchase Authorized Genie Distributor Phone Number

Genie Brazil Parts Telephone (55) (114) 1665755 Parts Fax (55) (114) 1665754 Genie Japan Parts Telephone (81) (33) 4536082 Parts Fax (81) (33) 4536083 Genie China Parts Telephone (86) (215) 3852570 Parts Fax (86) (215) 3852569

viii

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Part No. 52853

Service Parts fax Order Form Fax to: (425) 556-8659 or Toll Free: 888-274-6192 International: +1-425-556-8659

August 2007 Please fill out completely Date

_________________________________

Account Number _______________________________

Your Name _______________________________

Your Fax Number ______________________________

_________________________________

Your Phone Number ____________________________

_________________________________

Ship To

___________________________________

_________________________________

___________________________________

_________________________________

___________________________________

_________________________________

___________________________________

Purchase Order Number ____________________

Ship Via

___________________________________

Model(s) ______________________________________________________ Serial No.(s) _________________ Optional Equipment __________________________________________________________________________ Part Number

Description

Quantity

Price

remove this page and make copies

remove this page and make copies

Bill To

All back-ordered parts will be shipped when available via the same ship method as the original order unless Noted below: Ship complete order only - No back orders Ship all available parts and contact customer on disposition of back-ordered parts Other (please specify) FOR GENIE INDUSTRIES USE ONLY Order Number ______________

Origin Code ________________

Comments _________________________

Date Scheduled ____________

Ship Condition ______________

__________________________________

Order Total ________________Genie Terms Code ________________ Part No. 52853 Z-45/25 and Z-45/25J DC and__________________________________ Bi-Energy

August 2007

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Part No. 52853

August 2007

Parts Figures

Part No. 52853

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

100 • Decals

May 2006

Figure

Rev

Description

101.1

C

Decals (before serial number 22051)

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Part No. 52853

100 • Decals

May 2006

Decals (before serial number 22051)

Part No.

Description

27204

Qty

101.1 Rev C

Part No.

Description

Qty

Arrow - Blue .............................................. 1

38112

Caution - Brake Release .......................... 1

27205

Arrow - Yellow .......................................... 1

40434

Label - Lanyard Anchorage ...................... 3

27206

Triangle- Blue ........................................... 2

43658

Label - Power to Charger, 230V ............... 1

27207

Triangle - Yellow ...................................... 2

43663

Notice - Function Enable .......................... 1

27564

Danger - Electrocution Hazard ................. 2

44980

Label - Power to Charger, 115V ............... 1

28157

Label - Dexron (before serial number 20926) ........................................ 1

44981

Label - Airline to Platform ......................... 2

44986

28159

Label - Diesel Fuel ................................... 1

Notice - Max Manual Force, 90 lbs / 400N ............................................ 1

28161

Warning - Crushing Hazard ...................... 3

52437

Notice - Kubota Diesel Engine Spec ........ 1

28162

Warning - Crushing Hazard ...................... 1

52597

28163

Notice - Max Side Force, 150 lbs / 667N .......................................... 1

Notice - Operating Instructions, Bi-Energy .................................................. 1

52631

Platform Control Panel (from serial number 1000 to 16867) ............................ 1

52632

Ground Control Panel, Bi-Energy ............. 1

52664

Label - Controller Status Indicator Light ........................................... 1

52672

Danger - Tip-over ..................................... 4

52787

Notice Charger Operating Instructions ................ 2

52946

Notice Operating Instructions, Platform, DC ....... 1

52947

Notice Operating Instructions, Ground, DC ......... 1

52969

Cosmetic - Genie Boom ........................... 1

62068

Cosmetic - Bi-Energy ............................... 1

62070

Cosmetic - DC Power ............................... 1

62926

Cosmetic - Genie Z-45/25J ..................... 1

62927

Cosmetic - Genie Z-45/25 ........................ 1

72443

Platform Control Panel (from serial number 16868-21179) .............................. 1

28164

Notice - Hazardous Materials ................... 1

28165

Notice - Foot Switch ................................. 1

28171

Label - No Smoking .................................. 1

28174

Label - Power to Platform, 230V .............. 2

28175

Caution - Compartment Access ............... 1

28176

Notice - Missing Manuals ......................... 1

28177

Warning - Platform Rotate ........................ 2

28181

Warning - No Step or Ride ....................... 1

28235

Label - Power to Platform, 115V .............. 2

28236

Warning - Failure To Read . . . ................. 1

30080

Notice - Maximum Load ........................... 1

31060

Danger - Tip-over Hazard, Interlock ......... 3

31508

Notice - Power to Charger ........................ 1

31784

Label - Tire Pressure ................................ 4

31786

Notice - Connection Diagram ................... 2

31787

Danger - Tip-over Hazard ........................ 2

31788

Danger - Battery Safety ............................ 2

72444

Ground Control Panel, DC ....................... 1

32700

Danger - Safety Rules .............................. 2

72833

Label - Open ............................................. 2

33550

Safety Tape ............................................. —

82279

33952

Danger - Tilt-Alarm ................................... 1

Platform Control Panel (after serial number 21179) ......................................... 1

38110

Label - Travel Alarm ................................. 1

82366

Label - Chevron Rykon (after serial number 20925) ........................................ 1

38111

Warning - Brake Release ......................... 1

Part No. 52853

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

100 • Decals

May 2006

Figure

Rev

Description

102.1

D

Word Decals (after serial number 22050)

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Part No. 52853

100 • Decals

May 2006

Word Decals (after serial number 22050)

Part No.

Description

27204

Qty

102.1 Rev D

Part No.

Description

Arrow - Blue .............................................. 1

52437

Notice - Kubota Diesel Engine Specs ...... 1

27205

Arrow - Yellow .......................................... 1

52597

27206

Triangle- Blue ........................................... 2

Notice Operating Instructions, Bi-Energy ............ 1

27207

Triangle - Yellow ...................................... 2

52664

Label - Controller Status Indicator Light ... 1

27564

Danger - Electrocution Hazard ................. 2

52672

Danger - Tip-over Hazard, Tires .............. 4

28161

Warning - Crushing Hazard ...................... 3

52787

Notice Charger Operating Instructions ................ 2

28162

Warning - Crushing Hazard ...................... 1

52946

28163

Notice - Max Side Force, 150 lbs / 667N .......................................... 1

Notice Operating Instructions, Platform, DC ....... 1

52947

28164

Notice - Hazardous Materials ................... 1

Notice Operating Instructions, Ground, DC ......... 1

28165

Notice - Foot Switch ................................. 1

52969

Cosmetic - Genie Boom ........................... 1

28171

Label - No Smoking .................................. 1

62068

Cosmetic - Bi-Energy ............................... 1

28174

Label - Power to Platform, 230V .............. 2

62070

Cosmetic - DC Power ............................... 1

28175

Caution - Compartment Access ............... 1

62926

Cosmetic - Genie Z-45/25J ..................... 1

28176

Notice - Missing Manuals ......................... 1

62927

Cosmetic - Genie Z-45/25 ........................ 1

28177

Warning - Platform Rotate ........................ 2

72444

Ground Control Panel .............................. 1

28181

Warning - No Step or Ride ....................... 1

82279

Platform Control Panel ............................. 1

28235

Label - Power to Platform, 115V .............. 2

82366

Label - Chevron Rykon ............................ 1

28236

Warning - Failure To Read . . . ................. 1

82635

Label - Wheel Load, Z-45/25 DC ............. 4

30080

Notice - Maximum Load, 500 lbs / 227 kg ........................................ 1

97602

Warning - Explosive, Ether ....................... 2

31060

Danger - Tip-over Hazard, Interlock ......... 3

31508

Notice - Power to Charger ........................ 1

31784

Label - Tire Pressure ................................ 4

31786

Notice - Connection Diagram ................... 2

31787

Danger - Tip-over Hazard ........................ 2

31788

Danger - Battery Safety ............................ 2

32700

Danger - Safety Rules .............................. 2

33952

Danger - Tilt-Alarm ................................... 1

40434

Label - Lanyard Anchorage ...................... 3

43658

Label - Power to Charger, 230V ............... 1

44980

Label - Power to Charger, 115V ............... 1

44981

Label - Air Line to Platform ....................... 2

44986

Notice - Max Manual Force, 90 lbs / 400N ............................................ 1

Part No. 52853

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Qty

100 • Decals

May 2006

Figure

Rev

Description

103.1

B

Symbol Decals (after serial number 22050)

44981 28174 or 28235

82544 82487

28174 or 28235 40434 62927 or 62926

72444 Serial Plate 82634 82635

82548

82472 82634 82635 44980 or 43658

27207 82481

82279 82647 82487

27207 27204 52969 27206

82481 27206 27205

82545 44981 82602 or 82604

62068 or 62070

40434 28159 82544 82472

82635

82634

82634

82634

82635

82472

82548

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Part No. 52853

100 • Decals

May 2006

103.1 Symbol Decals (after serial number 22050) Rev B

Part No.

Decal Description

97815

Label - Lower, Midrail ............................... 1

27204

Arrow - Blue .............................................. 1

27205

Arrow - Yellow .......................................... 1

27206

Triangle- Blue ........................................... 2

27207

Triangle - Yellow ...................................... 2

28159

Label - Diesel ........................................... 1

28174

Label - Power to Platform, 230V .............. 2

28235

Label - Power to Platform, 115V .............. 2

40434

Label - Lanyard Anchorage ...................... 3

43658

Label - Power to Charger, 230V ............... 1

44980

Label - Power to Charger, 115V ............... 1

44981

Label - Air Line to Platform ....................... 2

52969

Cosmetic - Genie Boom ........................... 1

62068

Cosmetic - Bi-Energy ............................... 1

62070

Cosmetic - DC Power ............................... 1

62926

Cosmetic - Genie Z-45/25J ...................... 1

62927

Cosmetic - Genie Z-45/25 ........................ 1

72444

Ground Control Panel .............................. 1

82279

Platform Control Panel ............................. 1

82472

Warning - Crushing Hazard ...................... 3

82473

Caution - Compartment Access ............... 1

82481

Danger - Battery Safety ............................ 2

82487

Label - Operating Instructions .................. 2

82544

Danger - Electrocution Hazard ................. 3

82545

Danger - Maximum Load, 227 kg ............. 1

82548

Warning - Platform Rotate ........................ 2

82602

Danger - Max Manual Force, 667 N ......... 1

82604

Danger - Max Manual Force, 400 N ......... 1

82634

Label - Tire Pressure ................................ 4

82635

Label - Wheel Load, Z-45/25DC .............. 4

82647

Label - Drive Enable Patch ...................... 1

Part No. 52853

Qty

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

200 • Drive Chassis Components

Figure

Rev

Description

201.1

B

Steer End

September 2006

1

20 21 22

2 19

3 4 5 6

18 17 11 12 16

12 11 15

14

13

10

9

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

8

7

Part No. 52853

200 • Drive Chassis Components

September 2006

Steer End

Item

Part No.

Description

Item

Cover Assembly with Decals

Before serial number 16128

Battery Charger (refer to 204.1)

19

54136

—

54142

— — —

54140 54138 54238

—

54237

—

54234

1

77434

2

Ref.

3 —

88337 88338

Steer Cylinder Seal Kit

4 —

19440 5361

Clevis Pin, 1 x 1.25 inches Cotter Pin

5

50397-S

6 —

52733 25817

Steer Yoke, Engine Side Bearing, 1 x 1.25 x 1 inch

7

45043

— — — —

45111 45108 45107 45110

Hub Assembly, 8 bolt (before serial number 16128) Dust Cap Outer Cone Bearing Inner Cone Bearing Grease Seal

7

54840

— — — —

54959 54960 54961 56962

Hub Assembly, 9 bolt (shown) (after serial number 16127) Dust Cap Grease Seal Inner Bearing Outer Bearing

8 —

21166 54627

Wheel Stud, 5/8 -18 Lug Nut, 5/8 -18

9 —

88752 18383

Pivot Pin, 1.5 x 4.25 inches External Snap Ring, 1.5 inch

10

6019

Screw, 3/8 -16 x 1.25 inches

11

6021

12

Tie Rod

Part No.

Description

Tire and Wheel Assembly Industrial, Air-Filled Tire and Wheel Assembly Industrial, Foam-Filled Tire, 9-14.5 LT Wheel, 14.5 x 7 inches, 8 hole Non-marking Tire and Wheel Assembly, Air-Filled Non-marking Tire and Wheel Assembly, Foam-Filled Non-marking Tire, 9-14.5 LT

From serial number 16128 to 27000 19

54137

—

54141

— — —

54140 54139 54235

—

54236

—

54234

Tire and Wheel Assembly Industrial, Air-Filled Tire and Wheel Assembly Industrial, Foam-Filled Tire, 9-14.5 LT Wheel, 14.5 x 7 inches, 9 hole Non-marking Tire and Wheel Assembly, Air-Filled Non-marking Tire and Wheel Assembly, Foam-filled Non-marking Tire, 9-14.5 LT

After serial number 27000 19

54141

—

54236

Lock Washer, 3/8 inch

20

6888

Screw, 1/4 -20 x 1 inch

45226

Rod End, 0.375 x 3.69 inches

21

6356

Lock Washer, 1/4 inch

13

45074

Thrust Washer, 1.5 x 3.5 x 0.19 inches

22

56912

Spring Clip, 1/4 -20

14

45071

Bearing, 1.5 x 1.75 x 1.5 inches

15 —

52735 34245

Axle Assembly (includes item 14) Bearing, 1.25 x 1.5 x 1.25 inches

16 —

54542 30255

Pivot Pin, 1.5 x 20 inches Shim, 1.27 x 2.13 x 0.062 inches

17

6175

Screw, 3/8 -16 x 1 inch

18

46337

Ammeter, 30A

Part No. 52853

201.1 Rev B

Tire and Wheel Assembly Industrial, Foam-Filled Non-marking Tire and Wheel Assembly, Foam-filled

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

200 • Drive Chassis Components

September 2006

Figure

Rev

Description

202.1

E

Non-steer End

1

2 3 4

2

3

4

6

5

37

7

35

8

32 33 34

9

5

10

31 29 30 28 3 26 3

13 12 11 3 27

14

25

24 19 20

15 17 16 13 11

23

22

21

36

18

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Part No. 52853

200 • Drive Chassis Components

September 2006

Non-steer End

Item

Part No.

Description

Item

1

52707-S

Chassis Cover with decals

21

54861

— — —

83022 52833 52900

21

94877

— — —

94878 94879 94880

21

101966

— — —

94878 94879 94880

22

54152

— — — — — — — — —

21142 21149 21143 21147 37097 21148 21146 21144 21145

22

56338

— — — — — — — — — — —

21142 21149 21143 21147 72283 74099 37097 21148 21146 21144 21145

1/4

2

6090

Screw,

3

6638

Flat Washer, 1/4 inch

4

56912

Spring Clip, 1/4 -20

5

18576

Fuse, 200A

6

66717

Fuse Holder

7 — — —

74268 22263 22262 74495

Contactor, 24V 80A Fixed Contact Moving Contact Spring

8 — — —

74267 74469 74470 74468

Contactor, 24V 180A Fixed Contact Moving Contact Spring

9 — — — — —

56775-01 56029 56030 56561 56562 54628

SepEx Motor Controller Connector - Molex, 24 Pole Terminal - Molex, 16 Gauge Crimper Tool Extractor Tool SepEx Replacement Kit

10

54496-S

—

77083

Contactor Mount (before Serial No. 17544) Contactor Mount (after Serial No. 17543)

11

6708

Screw, 3/8 -16 x 2.25 inches

12

6021

Lock Washer, 3/8 inch

13

5397

Flat Washer, 5/16 inch

14 — —

50668-S 50669 50670

15

54542

Pivot Pin, 1.5 x 20 inches

16

54226

Rod End, 0.375 x 3.69 inches

17

4828

Nylock Nut, 3/8 -16

18

52732-S

—

77302

—

45071

19

19418

Screw - HHC, 5/8 -11 x 1.75 inches, GR 8

20

13064

Flat Washer, Hardened, 5/8 inch

Part No. 52853

-20 x 0.75 inch

Axle Rotation Stop Shim, 22 Gauge (as needed) Shim, 12 Gauge (as needed)

Axle Assembly (before Serial No. 17544) Axle Assembly (shown) (after Serial No. 17543) Bearing, 1.5 x 1.75 x 1.5 inches

Part No.

202.1 Rev E

Description Brake - Ausco (before Serial No. 22629) Seal Kit Lining Kit Bearing Kit Brake - Fairfield (from Serial No. 22629 to 23235) Seal Kit Lining Kit Bearing Kit Brake - Fairfield (after Serial No. 23235) Seal Kit Lining Kit Bearing Kit Torque Hub, 49:1 (before Serial No. 13254) Seal Kit Stud, 5/8 -18 Bearing and Race Kit End Cover End Cover O-ring Thrust Washer Disconnect Rod Cap Disconnect Rod Actuator Disconnect Rod Torque Hub, 47:1 (from Serial No. 13255 to Serial No. 17092) and (from Serial No. 21100 to Serial No. 22501) Seal Kit Stud, 5/8 -18 Bearing and Race Kit End Cover (Flat) End Cover (Dome) Disconnect End Cover O-ring Thrust Washer Disconnect Rod Cap Disconnect Rod Actuator Disconnect Rod

Continued on next page.

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

200 • Drive Chassis Components

September 2006

Figure

Rev

Description

202.1

E

Non-steer End

1

2 3 4

2

3

4

6

5

37

7

35

8

32 33 34

9

5

10

31 29 30 28 3 26 3

13 12 11 3 27

14

25

24 19 20

15 17 16 13 11

23

22

21

36

18

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Part No. 52853

200 • Drive Chassis Components

September 2006

Non-steer End

Item 22

Part No. 74097

— — — — — — — — — — —

21146 21147 21149 37097 58237 62480 72283 72307 74376 74375 94912

22

106148

— — — — — —

21149 94912 106121 106122 106123 106508

23

54137

—

54141

— — —

54140 54139 54235

—

54236

—

54234

24

56282

— — — —

40175 62104 62105 52791

24

94197

— — —

94315 94316 94317

Part No. 52853

202.1 Rev E

Description

Item

Part No.

Description

Torque Hub, 48:1 (from Serial No. 17093 to Serial No. 21099) and (from Serial No. 22502 to Serial No. 23764) Cover End Cover (Flat) Stud, 5/8 -18 End Cover O-ring Drain Plug Disconnect Rod End Cover (Dome) Seal Kit Disconnect Rod Actuator Thrust Washer Bearing Kit

25

50768-S

—

77024

—

77154

Non-steer Axle Cover (before Serial No. 17544) Non-steer Axle Cover (from Serial No. 17544 to 18756) Non-steer Axle Cover (after Serial No. 18756)

26

8915

Screw, 1/4 -20 x 1.25 inches

27

6091

Nylock Nut, 1/4 -20

28

8914

Screw, 1/4 -20 x 0.625 inch

29

49818

Screw, 10-32 x 0.38 inch

30

6607

Lock Washer, #10

31 — — —

74266 62695 62696 74471

Contactor, 24V, 180A Fixed Contact Moving Contact Return Spring

32

13002

Screw, 5/16 -18 x 1 inch

33

6886

Lock Washer, 5/16 inch

34

18503

Lock Nut, 5/16 inch

35

43179

Fuse, 500A

36

74137

Screw, 1/2 -13 x 3.25 inches (before serial number 23210)

—

50576

Screw, 1/2 -13 x 3 inches (after serial number 23209)

37

56930

Diode - PCB, Drive Contactor ...... 1

Torque Hub, 48:1 (after Serial No. 23764) Stud, 5/8 -18 Bearing Kit Disconnect Rod Disengage Cap End Cover O-ring Seal Kit Tire and Wheel Assembly Industrial, Air Filled Tire and Wheel Assembly Industrial, Foam Filled Industrial Tire, 9-14.5 LT Industrial Wheel, 14.5 x 7 inches Tire and Wheel Assembly, Nonmarking, Air Filled Tire and Wheel Assembly, Nonmarking, Foam Filled Non-marking Tire, 9-14.5 LT Drive Motor, 24V DC (before Serial No. 22251) Brush Spring Brush Brush Rigging Brush Kit Drive Motor, 24V DC (after Serial No. 22250) Brush Kit Brush Retaining Ring Bearing

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

200 • Drive Chassis Components

Figure

Rev

Description

203.1

C

Battery Packs

September 2006

1

2

11 12

3 9 10 8 6

7

5

4

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Part No. 52853

200 • Drive Chassis Components

September 2006

Battery Packs

Item

Part No.

Description

1

52924-S

—

94001

Battery Box Lid with Decals (before Serial No. 21540) Battery Box Lid with Decals (after Serial No. 21539)

2

56461

Battery - 350AH, Group L16 (dry)

3

52921

—

94002

—

36369

Battery Box with Decals, Tank Side (before Serial No. 21540) Battery Box with Decals, Tank Side (after Serial No. 21539) Bearing, 0.75 x 1 x 0.75 inch

3

52920

—

94003

—

36369

Battery Box with Decals, Control Side (before Serial No. 21540) Battery Box with Decals, Control Side (after Serial No. 21539) Bearing, 0.75 x 1 x 0.75 inch

4

36212

Thrust Washer, 3/4 inch

5

45209

Wear Pad, 4 x 2 x 0.5 inch

6

6888

Screw, 1/4 -20 x 1 inch

7

6638

Flat Washer, 1/4 inch

8 —

66901 66900

Rotary Latch, Engine Side (shown) Rotary Latch, Tank Side

9

13000

Screw, 5/16 -18 x 1.25 inches

10

6002

Nylock Nut, 5/16 inch

11

36424

Thumb Screw, 3/8 -16

12

73485

Spring Clip, 3/8 -16

Part No. 52853

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

203.1 Rev C

200 • Drive Chassis Components

Figure

Rev

Description

204.1

C

Battery Charger

September 2006

1

2 12 11

3

10

4

9

7

6

5

13

8

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Part No. 52853

200 • Drive Chassis Components

September 2006

Battery Charger

Item

Part No.

Description

—

54794

—

54795

—

54796

—

54797

—

54798

1

40532

Charger Cover

2

52916

Screw, No. 10 x 0.50 inch

3

13008-3

4

27262

Heat Sink with Diodes

5

52918

Screw, 10-32 x 0.75 inch

6

6146

Flat Washer, No. 10

7

6178

Nylock Nut, 10-32

8

119403

—

12153

—

25388

—

6666

9

52917

Screw, No. 8 x 0.375 inch

10

27263

—

18078

Electronic Timer Assembly (for Genie part 54794) Electronic Timer Relay (for Genie part 27263)

10

27830

—

19533

11

52919

12

13008-6

Fuse Assembly

13

60060-S

Charger Plate

Part No. 52853

Battery Charger, 115V AC / 60 hz, 48V DC Battery Charger, 100-125V DC / 200 - 230V DC, 50 hz Battery Charger, 100 - 125V DC / 200 - 230V DC, 60 hz Battery Charger, 100 - 125V DC, 60 hz Battery Charger, 110V / 60 hz, 48 V DC, EE rated

Capacitor, 6.0 MFD, 660V AC

Electrical Plug - North American, 110V AC (shown) Electrical Plug - British 3 Pin, 110V AC Electrical Plug - British 3 Pin, 220V AC Electrical Plug - European 2 Pin, 220V AC

Electronic Timer Assembly (for Genie parts 54795, 54796 and 54797) Electronic Timer Relay (for Genie part no. 27830) Screw, No. 7 x 0.625 inch

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

204.1 Rev C

200 • Drive Chassis Components

September 2006

Figure

Rev

Description

205.1

A

Power Cables

Auxiliary Power Unit A2

1

D1

2 3

Hydraulic Power Unit

NEG Alternator 48V POS

A1

D1

4 5

-

6

+

7

+

7

7 8 9 10

9 Sep Ex DC Motor F1 Controller F2

7 B- M- B+

Lift Contactor

Auxiliary Power Unit Contactor

Drive Contactor

11

Chassis

12

10

F2

A1

A2

F1

13 Left Side Drive Motor

F1

Right Side Drive Motor

A2

A1

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

F2

Part No. 52853

200 • Drive Chassis Components

September 2006

Power Cables

Item

Part No.

Description

1

62090-S

Cable Assembly

2

62091-S

Cable Assembly

3

62092-S

Cable Assembly (Bi-Energy)

4

62093-S

Cable Assembly

5

62094-S

Cable Assembly(Bi-Energy)

6

62095-S

Cable Assembly

7

62096-S

—

62096-S

—

62097-S

—

13101

Battery Connector Cable Assembly (DC) Battery Connector Cable Assembly (Bi-Energy) Wire Assembly - Power Panel to Engine Harness (Bi-Energy) Battery Connector

8

62098-S

Cable Assembly

9

62099-S

Cable Assembly

10

62100-S

Cable Assembly

11

62103-S

Ground Strap

12

62101-S

Cable Assembly

13

62102-S

Cable Assembly

Part No. 52853

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

205.1 Rev A

300 • Engine Components

August 2007

Figure

Rev

Description

301.1

B

Engine Pivot Plate Components

1

3

2

6

7

8

4

9

5

10

11

4 13 12

14

15 44 21 21 53

16 5

52 21 21 20

17

51

18 3

50

4

4

5

49 30 29 47 48

19

46 34 35 21 22 21 21 20 44 45 42 25 24 23

43 42 41 4

4 37

40 39 20 21 26 27 38 28

31 30 30 29 20 21 35 12 4 37

36

34

33

32

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Part No. 52853

300 • Engine Components

August 2007

Engine Pivot Plate Components

Item

Part No.

Description

Qty.

Item

Part No.

Description

1

54193

Alternator Adjustment Plate

32

50782

2

56057

Ignition/Start Module

33

50427-S

Engine Tray Pivot Ear

34

6175

Screw, 3/8 -16 x 1 inch

1/4

-20 x 1 inch

301.1 Rev B

Pivot Pin, 0.75 x 15.25 inches

3

6888

Screw,

4

6638

Flat Washer, 1/4 inch

35

6021

Lock Washer, 3/8 inch

5

6091

Nylock Nut, 1/4 -20

36

44586

6

62085

Voltage Regulator

7

56302

Relay - SPDT, 24V DC, 30/40A, Sealed

— —

23083 27488

Level Sensor, 4.5°, 1.5 Second Delay Waterproof Fuse Holder Fuse, 1A

37

6889

Low Profile Nylock Nut, 1/4 -20

38

60091-S

—

107826

8

49826

Screw, 10-32 x 0.625 inch

9

6146

Flat Washer, No. 10

10

6178

Nylock Nut, 10-32

11

25969

Spring Clip, 1/4 -20

39

56050

Battery, 12V DC, 450 CCA

12

6090

Screw, 1/4 -20 x 0.75 inch

40

60078

Battery Hold Down

13

6356

Lock Washer, 1/4 inch

41

6145

Screw, 1/4 -20 x 1.5 inches

14

60146

Relay Panel Cover

42

24038

Small Shock Mount

15

24018

Circuit Breaker, 15A (includes mounting fasteners)

43

60092-S

Engine Mount Plate

16

7339

Screw, 1/4 -20 x 0.5 inch

44

14033

Screw , 3/8 -16 x 2.75 inches

17

60136-S

45

15086

Fender Washer, 3/8 inch

18

46036

46

60096-S

19

60000-S

47

10597

Screw , 1/2 -13 x 1.25 inches

20

4828

Nylock Nut, 3/8 -16

48

6033

Lock Washer, 1/2 inch

21

5397

Flat Washer, 5/16 inch

49

7236

Screw , 1/2 -13 x 6 inches

22

8516

Screw, 3/8 -16 x 1.5 inches

23

19418

Screw - SHC, 5/8 -11 x 1.75 inches, GR 8 ........... 2

24

6036

Lock Washer, 5/8 inch

50 — — — —

56284 56283 56290 56291 56292

Alternator, 100A, 48V DC Pulley, 3.15 inches Lock Nut, 5/8 -18 Washer - Hardened, 5/8 -18 Woodruff Key, 5/32 inch

25

13064

Flat Washer, Hardened, 5/8 inch .. 2

51

56007

Alternator Mount Bracket

26

17712

Screw, 3/8 -16 x 1.75 inches

52

21604

Screw, 3/8 -16 x 3.25 inches

27

50519

Engine Tray Support Load Pad

53

7713

Low Profile Nylock Nut, 3/8 -16

28

60100-S

29

6198

Nylock Nut, 1/2 -13

30

6095

Flat Washer, 1/2 inch

31

22788

Screw, 1/2 -13 x 1.75 inches

Part No. 52853

Relay Panel Din Rail, 5.63 inches Engine Side Bulkhead

Engine Tray (before serial number 25437) Engine Tray (after serial number 25436)

Alternator Adjustment Bracket

Engine Tray Rest Bracket

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

300 • Engine Components

August 2007

Figure

Rev

Description

302.1

C

Kubota Z482-E Engine, View 1 (before serial number 26677)

1

2

3

4

5

6

7

8 9 10

9 11

12

13

42

14

39

41

15 10 17 16

40

18

39

19

38

20

21 17 22 24 23

25

24 37

36

35

34

33

32

31

30

29

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

28

27

26

Part No. 52853

300 • Engine Components

August 2007

Kubota Z482-E Engine, View 1 (before serial number 26677)

Item

Part No.

302.1 Rev C

Description

Item

Part No.

Description

25

60114-S

—

54605

Exhaust Support Bracket (before serial number 14564) Exhaust Bracket (after serial number 14563)

1

52806

Valve Cover Gasket

2

22903

O-Ring, Oil Filler Plug

3

52808

Oil Filler Plug

4

52807

Valve Cover

26

7713

Low Profile Nylock Nut, 3/8 -16

5

52809

Breather Pipe

27

6550

U-Bolt, 3/8 -16 x 1.5 x 2.5 inches

6

56085

Water Temperature Sending Unit

28

60113

7 —

52810 23457

Starter Motor Solenoid

Tailpipe (before serial number 14564)

29

44184

Alternator Stay

8

13000

Screw, 5/16 -18 x 1.25 inches

30

52815

Oil Pressure Sending Unit

9

6886

Lock Washer, 5/16 inch

31

22106

Oil Filter

32 —

52948 52517

Engine Oil Drain Plug Drain Plug Gasket

33

32067

Water Pump Hose

34

32066

Hose Clamp, 30 mm

35

52816

V-Belt

36

52817

Fan Pulley

37 —

52818 54323

Fan Fan Guard

38

52819

Water Pump

39

32069

Hose Clamp

40

52821

Water Pump Gasket

41

62129

Water Pump Return Hose

42

62130

Water Return Pipe

5/16

-18

10

6002

Low Profile Nylock Nut,

11

23057

Screw, M8 x1.25 x 20 mm

12

60111

—

54603

Exhaust Extension (before serial number 14564) Exhaust (after serial number 14563) (replaces items 12-16 and 28)

13

62040

14

62041

Muffler (before serial number 14564) Muffler Cover (before serial number 14564)

15

62042

Muffler Clamp (before serial number 14564)

16

52927

Screw, 5/16 -18 x 2.5 inches (before serial number 14564)

17

5397

Flat Washer, 5/16 inch

18

52811

Muffler Gasket

19

52812

Exhaust Manifold Gasket

20

52813

Exhaust Manifold

21

52814

Alternator, 14V DC, 14A

22

4828

—

6782

Nylock Nut, 3/8 -16 (before serial number 14563) Nylock Nut, 5/16 -18 (after serial number 14562)

23

6019

Screw, 3/8 -16 x 1.25 inches

24

6097

Flat Washer, 3/8 inch

Part No. 52853

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

300 • Engine Components

August 2007

Figure

Rev

Description

302.2

A

Kubota Z482 E2B-GNI Engine, View 1 (after serial number 26676)

1

2

3

4

5

6

7 8

9

34 31

33

32

10

31

11

30

12

13 15 14 17 16

18

17 29

28

27

26

25

24

23

22

21

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

20

19

Part No. 52853

300 • Engine Components

August 2007

Kubota Z482 E2B-GNI Engine, View 1 (after serial number 26676)

Item

Part No.

Description

Qty.

Item

Part No.

Description

302.2 Rev A

Qty.

1

52806

Valve Cover Gasket ..................... 1

28

23469

Fan Pulley ..................................... 1

2

22903

O-Ring, Oil Filler Plug ................... 1

3

52808

Oil Filler Plug ................................ 1

29 —

52818 54323

Fan ............................................... 1 Fan Guard

4

52807

Valve Cover .................................. 1

30

52819

Water Pump .................................. 1

5

54332

Water Temperature Sending Unit ................................. 1

31

32069

Hose Clamp

32

52821

Water Pump Gasket ..................... 1

33

62129

Water Pump Return Hose ............ 1

34

62130

Water Return Pipe ........................ 1

6 —

52810 23457

Starter Motor ................................. 1 Solenoid

7

23057

Screw, M8 x1.25 x 20 mm

8

49408

Lock Washer, M8

9

54603

Muffler ........................................... 1

10

52811

Muffler Gasket .............................. 1

11

52812

Exhaust Manifold Gasket ............. 1

12

52813

Exhaust Manifold .......................... 1

13

110286

Alternator, 14V DC, 14A ............... 1

14

6782

Nylock Nut, 5/16 -18

15

5397

Flat Washer, 5/16 inch

16

6019

Screw, 3/8 -16 x 1.25 inches

17

6097

Flat Washer, 3/8 inch

18

54605

Exhaust Bracket ........................... 1

19

7713

Low Profile Nylock Nut, 3/8 -16

20

6550

U-Bolt, 3/16 -16 x 1.5 x 2.5 inches

21

84044

Alternator Stay .............................. 1

22

22934

Oil Pressure Sending Unit ............ 1

23

22106

Oil Filter ..........................................

24 —

52948 52517

Engine Oil Drain Plug ................... 1 Drain Plug Gasket

25

32067

Water Pump Hose ........................ 1

26

32066

Hose Clamp, 30 mm

27

52816

V-Belt ............................................ 1

Part No. 52853

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

300 • Engine Components

August 2007

Figure

Rev

Description

303.1

B

Kubota Z482-E Engine, View 2 (before serial number 26677)

1

2

1

3

4

5

6

7

8

53

9

10

11

12

46 47 47 48

13

52 51

14

50 16 15 17

49 46 48

18

46 47 48

19 20 21

45

22

43 44 21 23 24 25 26 27

28

29 25 34 42

41

40

39

38

37

36

35

33

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

30 26 32 31

Part No. 52853

300 • Engine Components

August 2007

Kubota Z482-E Engine, View 2 (before serial number 26677)

Item

Part No.

Description

Item

Part No.

Description

29

22956

Solenoid Rod

30

22446

Solenoid Return Spring (concealed from view)

303.1 Rev B

1

56061

Air Cleaner Assembly (includes items 2 and 53)

2

52867

Air Cleaner Element

3

22672

Hose Clamp, 1 5/16 - 2 1/4 inches

31

6091

Nylock Nut, 1/4 -20

4

60108

Air Cleaner Intake Hose

32

6090

Screw, 1/4 -20 x 0.75 inch

5

60107

Air Cleaner to Engine Hose

33

6175

Screw, 3/8 -16 x 1 inch

6

52941

Glow Plug

34

6886

Lock Washer, 5/16 inch

7

52822

Injector

35

32077

Drain Petcock

8

52824

Injector #2 Pipe

36

52836

Dipstick

9

52823

Injector #1 Pipe

37

52837

Ring Gear

10

62043

Overflow Pipe Clamp

38

52838

Pulley Flange Adapter

11

62044

Overflow Pipe Assembly (includes item number 10)

39

23057

Screw, M8 x 1.25 x 20 mm

40

56068

Pulley Bushing

12

52825

Injection Pump

41

52840

Pulley

13

52826

Injection Pump Gasket

42

60112

Alternator Belt

14

52949

Speed Control Assembly

43

8915

Screw, 1/4 -20 x 1.25 inches

15

5094

Screw, 10-32 x 0.5 inch

44

6356

Lock Washer, 1/4 inch

16

6178

Nylock Nut, 10-32

45

56086

Key, 1/4 x 1.25 inches

17

56101

Bracket - Lever, Engine Stop

46

13002

Screw, 5/16 -18 x 1 inch

18

56102

Bracket - Lever, Speed Control

47

5397

Flat Washer, 5/16 inch

19

52832

Speed Control Assembly Gasket

48

6002

Low Profile Nylock Nut, 5/16 -18

49

42662

Coolant Overflow Tank

50

54243-S

51

62133

Air Cleaner Lower Hose Clamp

52

62132

Air Cleaner Upper Hose Clamp

53

52866

Particle Evacuator Valve

20

44208

Fuel Hose,

5/16

inch @ 8 inches

3 /8

inch

21

52834

Hose Clamp,

22

52835

Fuel Pump Assembly

23

44208

Hose, Fuel, 5/16 inch @ 12 inches

24

56110

Engine Idle/Stop Rod

25

21496

Hex Nut, 1/4 -28

26 —

20780 52514

2 Speed Solenoid Solenoid Boot

27

60105-S

28 — — — — —

56079 52875 52876 52877 52886 52880

Part No. 52853

Air Cleaner Mount Bracket

Solenoid Mount Bracket Fuel Filter Assembly O-Ring - Fuel Filter, Upper O-Ring - Fuel Filter, Lower Element Fuel Filter Element Housing Fuel Filter Housing Retaining Ring

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

300 • Engine Components

August 2007

Figure

Rev

Description

303.2

A

Kubota Z482 E2B-GNI Engine, View 2 (after serial number 26676)

1

2

1

3

4

5

6

7

8

53

9

10

11

12

46 47 47 48

13

52 51

14

50 16 15 17

49 46 48

18

46 47 48

19 20 21

45

22

43 44 21 23 24 25 26 27

28

29 25 34 42

41

40

39

38

37

36

35

33

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

30 26 32 31

Part No. 52853

300 • Engine Components

August 2007

Kubota Z482 E2B-GNI Engine, View 2 (after serial number 26676)

Item

Part No.

Description

Qty.

1

56061

Air Cleaner Assembly (includes items 2 and 53) ............. 1

2

52867

Air Cleaner Element ..................... 1

3

22672

Hose Clamp, 1 5/16 - 2 1/4 inches

4

60108

Air Cleaner Intake Hose ............... 1

5

60107

Air Cleaner to Engine Hose .......... 1

6

62115

Glow Plug ..................................... 1

7

52822

Injector .......................................... 1

8

52824

9

Item

Part No.

303.2 Rev A

Description

Qty.

28 — — — — —

56079 52875 52876 52877 52886 52880

Fuel Filter Assembly ..................... 1 O-Ring - Fuel Filter, Upper O-Ring - Fuel Filter, Lower Element Fuel Filter Element Housing Fuel Filter Housing Retaining Ring

29

22956

Solenoid Rod ................................ 1

30

22446

Solenoid Return Spring (concealed from view) .................. 1

Injector #2 Pipe ............................ 1

31

6091

Nylock Nut, 1/4 -20

52823

Injector #1 Pipe ............................ 1

32

6090

Screw, 1/4 -20 x 0.75 inch

10

62043

Overflow Pipe Clamp .................... 1

33

6175

Screw, 3/8 -16 x 1 inch

11

62044

Overflow Pipe Assembly (includes item 10) ......................... 1

34

6886

Lock Washer, 5/16 inch

35

32077

Drain Petcock ............................... 1

12

52825

Injection Pump .............................. 1

36

52836

Dipstick ......................................... 1

13

52826

Injection Pump Gasket ................. 1

37

52837

Ring Gear ..................................... 1

14

52949

Speed Control Assembly .............. 1

38

52838

Pulley Flange Adapter .................. 1

15

5094

Screw, 10-32 x 0.5 inch

39

23057

Screw, M8 x 1.25 x 20 mm

16

6178

Nylock Nut, 10-32

40

56068

Pulley Bushing .............................. 1

17

56101

Bracket - Lever, Engine Stop ....... 1

41

52840

Pulley ............................................ 1

18

56102

Bracket - Lever, Speed Control .... 1

42

60112

Alternator Belt ............................... 1

19

52832

Speed Control Assembly Gasket .......................... 1

43

8915

Screw, 1/4 -20 x 1.25 inches

20

44208

Fuel Hose, 5/16 inch @ 8 inches

44

6356

Lock Washer, 1/4 inch

21

52834

Hose Clamp, 3/8 inch

45

56086

Key, 1/4 x 1.25 inches

22

52835

Fuel Pump Assembly .................... 1

46

13002

Screw, 5/16 -18 x 1 inch

23

44208

Hose, Fuel, 5/16 inch @ 12 inches

47

5397

Flat Washer, 5/16 inch

24

56110

Engine Idle/Stop Rod ................... 1

48

6002

Low Profile Nylock Nut, 5/16 -18

25

21496

Hex Nut, 1/4 -28

49

42662

Coolant Overflow Tank ................. 1

26 —

20780 52514

2 Speed Solenoid ......................... 1 Solenoid Boot

50

54243-S

Air Cleaner Mount Bracket ........... 1

51

62133

Air Cleaner Lower Hose Clamp .... 1

27

60105-S

Solenoid Mount Bracket ............... 1

52

62132

Air Cleaner Upper Hose Clamp .... 1

53

52866

Particle Evacuator Valve .............. 1

Part No. 52853

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

300 • Engine Components

August 2007

Figure

Rev

Description

304.1

C

Kubota Z482-E Engine, View 3 (before serial number 26677)

1

2

3

4

5

32 31 30

6

12 13

3

29 18 19

7 1

20 10 9

8 11

15

12

12

13

17

14

16

15 12

28

16 17

19 18 20

27 26 25

23 22 22 21 24

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Part No. 52853

300 • Engine Components

August 2007

Kubota Z482-E Engine, View 3 (before serial number 26677)

Item

Part No.

Description

1

32066

Hose Clamp, 30 mm

2

52841

Upper Radiator Hose

3

32087

Hose Clamp, 36 mm

4

52842

Radiator

5

52843

Radiator Cap, 14 psi (0.97 bar)

6

60109-S

Air Intake Hose Plate

7

32090

Lower Radiator Hose

8

6090

Screw, 1/4 -20 x 0.75 inch

9

6356

Washer - Lock, 1/4 inch

10

6091

Nut - Nylock, 1/4 -20

11

28963

Radiator Support Bracket

12

52845

Spring Washer

13

52846

Upper Radiator Cushion

14

52847

Radiator Support, Outboard

15

52848

Lower Radiator Cushion

16

52540

Radiator Mount Bolt

17

52541

Radiator Mount Clip

18

22676

Screw, M10 x 1.5 x 30 mm

19

22700

Washer - Lock, M10

20

60088-S

21

8516

Screw, 3/8 -16 x 1.5 inches

22

6097

Washer - Flat, 3/8 inch

23

4828

Nut - Nylock, 3/8 -16

24

60092-S

Engine Mount Plate

25

23057

Screw, M8 x 1.25 x 20 mm

26

49408

Washer - Lock, M8

27

33277

Washer - Flat, M8

28

54316

Fly Wheel Cover

29

52851

Radiator Support, Inboard

30

52852

Thermostat Gasket

31

23473

Thermostat

32

27367

Thermostat Housing

Part No. 52853

Engine Mount Bracket

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

304.1 Rev C

300 • Engine Components

August 2007

Figure

Rev

Description

304.2

A

Kubota Z482 E2B-GNI Engine, View 3 (after serial number 26676)

1

2

1

3

4

5

6

7

8

53

9

10

11

12

46 47 47 48

13

52 51

14

50 16 15 17

49 46 48

18

46 47 48

19 20 21

45

22

43 44 21 23 24 25 26 27

28

29 25 34 42

41

40

39

38

37

36

35

33

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

30 26 32 31

Part No. 52853

300 • Engine Components

August 2007

Kubota Z482 E2B-GNI Engine, View 3 (after serial number 26676)

Item

Part No.

Description

Qty.

Item

Part No.

Description

304.2 Rev A

Qty.

1

32066

Hose Clamp, 30 mm ..................... 1

26

49408

Lock Washer, M8

2

52841

Upper Radiator Hose .................... 1

27

33277

Flat Washer, M8

3

32087

Hose Clamp, 36 mm ..................... 1

28

54316

Fly Wheel Cover ........................... 1

4

119242

Radiator (Aluminum) ..................... 1

29

52851

Radiator Support, Inboard ............ 1

5

52843

Radiator Cap, 14 psi (0.97 bar) .... 1

30

52852

Thermostat Gasket ....................... 1

6

110749

Air Intake Hose Bracket ................ 1

31

23473

Thermostat ................................... 1

7

32090

Lower Radiator Hose .................... 1

32

27367

Thermostat Housing ..................... 1

33

49375

Screw - HHC, M6 -1 x 16 mm, GR 8.8

34

49407

Lock Washer, M6

35

25926

Flat Washer, M6

36

119507

Upper Radiator Support Bracket ............................ 1

8

6090

Screw,

1/4

-20 x 0.75 inch 1/4

inch

9

6356

Lock Washer,

10

6091

Nylock Nut, 1/4 -20

11

28963

Lower Radiator Support Bracket ............................ 1

12

52845

Spring Washer

13

52846

Upper Radiator Cushion ............... 2

14

52847

Radiator Support, Outboard ......... 1

15

52848

Lower Radiator Cushion ............... 2

16

52540

Radiator Mount Bolt

17

52541

Radiator Mount Clip

18

22676

Screw, M10 x 1.5 x 30 mm

19

22700

Washer - Lock, M10

20

60088-S

21

8516

Screw, 3/8 -16 x 1.5 inches

22

6097

Flat Washer, 3/8 inch

23

4828

Nylock Nut, 3/8 -16

24

60092-S

25

23057

Part No. 52853

Engine Mount Bracket .................. 1

Engine Mount Plate ...................... 1 Screw, M8 x 1.25 x 20 mm

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

400 • Turntable Components

August 2007

Figure

Rev

Description

401.1

E

Turntable Rotator

2

1

2

3 4 5 6

9

8

7 10

32 30 31

29

29

28 26 27 11 14 13 13 12 25 17 16 16 15 14

18

24 23 22

21

20

19 2

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Part No. 52853

400 • Turntable Components

August 2007

Turntable Rotator

Item

Part No.

1

21175

—

21175

2

13064

—

13064

3

—

56900

56900

Description

Qty

Screw - SHC, 5/8 -11 x 4 inches, GR 8 (before serial number 23332) ....... 4 Screw - SHC, 5/8 -11 x 4 inches, GR 8 (before serial number 23332) ....... 6 Flat Washer, Hardened, 5/8 inch (before serial number 23332) ..... 21 Flat Washer, Hardened, 5/8 inch (after serial number 23331) ........ 36 Screw - SHC, 5/8 -11 x 2.5 inches, GR 8 (before serial number 23332) ....... 8 Screw - SHC, 5/8 -11 x 2.5 inches, GR 8 (after serial number 23331) ........ 14

Item

Part No.

Description

Qty

Screw, 5/8 -11 x 4.5 inches, GR 8 (before serial number 23332) ....... 9 Screw, 5/8 -11 x 4.5 inches, GR 8 (after serial number 23331) ........ 16

19

25068

—

25068

20

42079

Cotter Pin, 0.156 x 2.5 inches (before serial number 18367)

21

52767

Castle Nut (before serial number 18367)

22

50412

Pinion Gear (before serial number 18367)

23

52766

Woodruff Key

24

50414-S

— — — —

52769 52770 52771 52772

Turntable Rotation Brake (before serial number 18367) Seal Kit Lining Kit Bearing Kit Spring Kit

25

43683

O-ring (before serial number 18367)

26

50175

Screw, 5/16 -18 x 2.75

27

6886

Lock Washer, 5/16 inch

28

50447

—

43018

Dual Counterbalance Manifold (before serial number 18367) (includes item 29) Seal Kit

29

33428

Counterbalance Valve, 3000 psi / 206 bar (before serial number 18367)

30

54177

Screw - HHC, 1/2 -13 x 1.5 inches, GR 8 ............. 4

31

6033

Lock Washer, 1/2 inch

32

50413

Turntable Rotation Motor (before serial number 18367) Seal Kit

4

50469-S

Limit Switch Bracket

5

106278

Chassis Harness (consult factory)

6

25050

— —

19491 27643

Limit Switch with Roller Arm (before serial number 23765) ....... 1 Contact Roller Arm

6

88356-11103

— —

106427 106430

Limit Switch with Roller Arm (after serial number 23764) .......... 1 Rotary Roller Head Roller Arm

7

49825

Screw, 8-32 x 1.5 inches

8

6607

Lock Washer, No. 10

9

18605

Nylock Nut, 8-32

10

54145

Retaining Pin Assembly

11

50776-S

Turntable Rotation Lock

12

6198

Nylock Nut, 1/2 -13

13

6095

Flat Washer, 1/2 inch

—

52783

14

50576

Screw, 1/2 -13 x 3 inches

32

77082

15

6889

Low Profile Nylock Nut, 1/4 -20

16

6638

Flat Washer, 1/4 inch

17

4266

Screw, 1/4 -20 x 2 inches

— —

75117 75118

18

50411

—

77246

—

101815

Turntable Rotation Bearing (before serial number 23332) ....... 1 Turntable Rotation Bearing (after serial number 23331) .......... 1

33

50576

—

56680

Part No. 52853

401.1 Rev E

Motor/Brake/Manifold Assembly (after serial number 18366) (replaces items 20-23 and 25) Counterbalance Manifold Counterbalance Valve, 3000 psi / 206 bar Seal Kit Screw, 1/2 -13 x 3 inches (before serial number 18367) Screw, 1/2 -13 x 4.5 inches (after serial number 18366)

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

400 • Turntable Components

August 2007

Figure

Rev

Description

402.1

A

Bi-Energy Fuel Tank

1

2

3

4 15

5

6

14 8 12

13 12 8 9 10 11 7

8

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Part No. 52853

400 • Turntable Components

August 2007

Bi-Energy Fuel Tank

Item

Part No.

Description

1

54694

2

62131-S

3

60103

Fuel Tank Strap, 43 inches

4

54206

Fitting, 90° Elbow, 4 MPT x 3/16 inch Barb

5

31982

Hose Clamp, 12.3 mm

6

54286

Fuel Hose, 3/16 inch

7

7713

Low Profile Nylock Nut, 3/8 -16

8

5397

Flat Washer, 5/16 inch

9

54287

Fuel Hose, 5/16 inch

10

54123

Hose Clamp, 14.5 mm

11

54205

Fitting, 90° Elbow, 4 MPT x 5/16 inch Barb

12

4828

Nylock Nut, 3/8 -16

13

60102-S

14

17712

Screw, 3/8 -16 x 1.75 inches

15

60170

Fuel Gauge (includes mounting fasteners)

Part No. 52853

Anti-surge Vented Cap Fuel Tank Assembly with Decal, 9 Gallons / 34.1 Liters

Fuel Tank Plate

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

402.1 Rev A

400 • Turntable Components

August 2007

Figure

Rev

Description

403.1

B

Turntable Center Components

1

4

2

5

3

6

7

8 10 3

9 11

33 32

31 30

29 28 27 26

25

22

13

24

21

6

24

21

23

20

6

17 19

18

16

15

13

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

6 14

12

Part No. 52853

400 • Turntable Components

August 2007

Turntable Center Components

Item

Part No.

Description

Item 24 —

6095 5397

Flat Washer, 1/2 inch (Z-45/25) Flat Washer, 5/16 inch (Z-45/25J)

25 —

6198 4828

Nylock Nut, 1/2 -13 (Z-45/25) Nylock Nut, 3/8 -16 (Z-45/25J)

26

50569-S

Primary Boom Rest (Z-45/25)

27

6272

Rivet, 0.125 x 0.25 inch

28

13511

Snap-In Receptacle (before serial number 22051)

29

50570

Primary Boom Rest Pad, 8 x 1.5 x 0.63 inch (Z-45/25)

30

60005-S

31

28648

Grease Fitting, 1/8 NPT

32

48885

Female Bulkhead Adapter, 4 JIC

1

13002

Screw, 5/16 -18 x 1 inch

2

6886

Lock Washer, 5/16 inch

3

6638

Flat Washer, 1/4 inch

4

8255

Screw, 3/8 -16 x 0.75 inch

5

6021

Lock Washer, 3/8 inch

6

5397

Flat Washer, 5/16 inch

7

60079-S

8 — — — — — — —

36179 37185 37187 37186 37191 37192 37184 49878

Auxiliary Pump, 24V DC Pump Assembly Seal Kit Check Valve Pump/Motor Gasket Pump/Motor Coupler Motor, 24V DC Nylon Washer

9

6782

Nylock Nut, 5/16 -18

10

13000

Screw, 5/16 -18 x 1.25 inches

11

54507

—

81579

Horn, 24V DC (before serial number 19817) Horn, 24V DC (after serial number 19816)

12

8516

Screw, 3/8 -16 x 1.5 inches

13

4828

Nylock Nut, 3/8 -16

14

Ref.

Hydraulic Power Unit (refer to 701.1)

15

56927

Boom Rest Pad with studs

16

54120

Squeeze Connector, 1/2 inch

17

62086

Electrical Locknut, 1/2 inch

18

18963

Intermittent Tone Alarm, 6-30V DC

19

45462

Intermittent Tone Alarm, 5-25V DC (Descent Alarm option)

20

4828

Nylock Nut, 3/8 -16 (Z-45/25)

21

5397

Flat Washer, 5/16 inch (Z-45/25)

22

6019

Screw, 3/8 -16 x 1.25 inches (Z-45/25)

23

22788

—

6019

Screw, 1/2 -13 x 1.75 inches, (Z-45/25) Screw, 3/8 -16 x 1.25 inches (Z-45/25J)

Part No. 52853

Part No.

403.1 Rev B

Swing Chassis Center Cover

Description

Front Cover Plate

33 54088-3438-S Turntable Bearing Lubrication Hose (before serial number 16392) — 54953-3408 Turntable Bearing Lubrication Hose (after serial number 16391)

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

400 • Turntable Components

August 2007

Figure

Rev

Description

404.1

C

Turntable Components - Ground Controls Side

1

2 3 7

3

6

3

5

4

9 33 10

8 32 11 10 10 9 7

3

3

4

11 10 12 9 13 34

31

35 30 10 10 11

36 37

2

6

38 15 16 17

29

18 39 38

28

27

26

25

3

6

22

23

23

21

24

4

20

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

14

19

Part No. 52853

400 • Turntable Components

August 2007

404.1 Turntable Components - Ground Controls Side Rev C

Item

Part No.

Description

Item

Part No.

Description

1

50744-S

Return Filter Bracket

29

50957-S

—

54443

Bulkhead (before serial number 18467) Bulkhead (after serial number 18466)

2

4828

Nylock Nut,

3/8

-16

5/16

inch

3

5397

Flat Washer,

4

6175

Screw, 3/8 -16 x 1 inch

30

6888

5

14033

Screw, 3/8 -16 x 2.25 inches

31

60007-S

6

6097

Flat Washer, 3/8 inch

—

54456

7

7713

Low Profile Nylock Nut, 3/8 -16

8

60004

Ground Control Box Mount (before serial number 21181)

32

49815

9

6090

Screw, 1/4 -20 x 0.75 inch

—

62087

10

6638

Flat Washer, 1/4 inch

32

78622

11

6091

Nylock Nut, 1/4 -20

—

44788

Return Filter Assembly, 10 Micron (after serial number 20364) 10 Micron Element

12

6356

Lock Washer, 1/4 inch

33

6886

Lock Washer, 5/16 inch

13

Ref.

Ground Controls (refer to 405.1, 406.1, 407.1 or 408.1)

34

88557

Ground Control Box Mount (after serial number 21180)

14

54231

Rest Pad, 4.88 x 1.5 x 0.5 inch

35

6638

15

62088

Plastic Fitting

Flat Washer, 1/4 inch (after serial number 21180)

16

62089

Plastic Nipple Gasket

36

6090

Screw, 1/4 -20 x 0.75 inch (after serial number 21180)

17

60065

Plastic Nipple, 18 inches

37

6175

18

50959-S

Screw, 3/8 -16 x 1 inch (after serial number 21180)

19

Ref.

Function Manifold (refer to 702.1, 703.1 or 704.1)

38

5397

Flat Washer, 5/16 inch (after serial number 21180)

20

10597

Screw, 1/2 -13 x 1.25 inches

39

7713

21

6033

Lock Washer, 1/2 inch

Low Profile Nylock Nut, 3/8 -16 (after serial number 21180)

22

6095

Flat Washer, 1/2 inch

23

6021

Lock Washer, 3/8 inch

24

8255

Screw, 3/8 -16 x 0.75 inch

25

42019

Breather/Filler Cap

26

60026

—

54479

Hydraulic Tank Strap (before serial number 13269) Hydraulic Tank Strap (after serial number 13268)

27

50966

Hydraulic Reservoir, 8 Gallons / 30 Liters

28

60131

Strainer Assembly

Part No. 52853

Swing Chassis Plate

Screw, 1/4 -20 x 1 inch Cover Support Angle (before serial number 18467) Cover Support Angle (after serial number 18466) Return Filter Assembly, 10 Micron (before serial number 20365) 10 Micron Element

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

400 • Turntable Components

August 2007

Figure

Rev

Description

405.1

B

Ground Control Box - View 1 (before serial number 22051)

1

2 3

4

2 3

4

2

5

3

6 3

2 7

8 27

3

25 26

2 9

3

23 24

2

10 12 11

13

22

14

21

20

17 16

16 19

18

15

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Part No. 52853

400 • Turntable Components

August 2007

Ground Control Box - View 1 (before serial number 22051)

Item

Part No.

Description

Qty

Item

Part No.

Description

1

45384

Black Plastic Plug, 1/2 inch

24

6700

Star Washer, 3/8 inch

2

7057

Squeeze Connector, 1/2 inch NPT

25

20776

Squeeze Connector, 1 inch

26

18665

Electric Locknut, 1 inch

27

54304

Chassis Harness

3 /4

inch

3

6935

Electric Locknut,

4

48491

Electrical Cord, 16 Gauge (1.307 mm2), 4 Conductor

5

48492

Electrical Cord, 16 Gauge (1.307 mm2), 4 Conductor

6

48494-3

Electrical Cord, 18 Gauge (0.821 mm2), 19 Conductor

7

48445

Electrical Cord, 18 Gauge (0.821 mm2), 19 Conductor

8

54203

Electrical Cord, 16 Gauge (1.307 mm2), 4 Conductor

9

48494-1

Electrical Cord, 18 Gauge (0.821 mm2), 19 Conductor

10

54303

Manifold Harness

11

12960

Squeeze Connector, 1 inch

12

14041

Electric Locknut, 3/4 inch

13

77118

—

77522

Ground Control Box Assembly with Decals (includes item 14) (before serial number 19375) Ground Control Box Assembly with Decals (includes item 14) (after serial number 19374)

14

50572

—

88637

15

6090

Screw, 1/4 -20 x 0.75 inch

16

6638

Flat Washer, 1/4 inch

17

6091

Nylock Nut, 1/4 inch

18

36871

Din Rail, 14.75 inches

19

7339

Screw, 1/4 -20 x 0.5 inch

20

25837

End Plate ...................................... 1

21

25836

Terminal Block ............................ 50

22

25974

End Stop ....................................... 1

23

32335

Red Indicator Light, 12V DC (includes mounting fastener)

Part No. 52853

Ground Control Box Gasket (before serial number 19375) Ground Control Box Gasket (after serial number 19374)

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

405.1 Rev A

400 • Turntable Components

August 2007

Figure

Rev

Description

406.1

B

Ground Control Box - View 2 (before serial number 22051)

1

2

3

4

5

6

7 10 9

8

11

12 28 24 29 13

27

27

14 10 9 15 26

16

23 24 24 25

17

18

21

21

21

21

22

21

21

20

19

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

17

Part No. 52853

400 • Turntable Components

August 2007

Ground Control Box - View 2 (before serial number 22051)

Item

406.1 Rev B

Part No.

Description

Item

1

27246

Rubber Boot

2

13471

Red Toggle Switch Cover

12 — —

58318 58319 34054

3

13480

Toggle Switch - DPST, 2 Position, Momentary (includes mounting fasteners)

—

34055

—

34056

13

34057-S

14

56100

—

19506

15

49819

Screw, 10-32 x 0.5 inch

16

13268

Clamp - Rubber Cushioned, 3/4 inch

17

13037

Description Socket - SPDT Relay Retainer, Relay Socket Relay Socket Terminal, 10-12 Gauge Relay Socket Terminal, 14-16 Gauge Relay Socket Terminal, 18-20 Gauge

4

33574

—

32612

— — — —

21982 37947 32613 45081

4

96008

— — —

83093 94506 88827

Keyswitch, 3 Position (includes 1 pair of keys) (after serial number 19375) Key Base (includes 3 N.C. Contacts) Gasket

5

45081

N.O. Contact

—

45384

Toggle Switch - SPDT, 3 Position, Momentary (Bi-Energy) (includes mounting fasteners) Plug - Black, 0.5 inch (DC)

6

33321

18

21191

Bracket - Panel Wire Mount

— — —

32614 32615 29732

Red Mushroom Head with Base (before serial number 19375) Red Mushroom Head Base (includes 2 N.C. Contacts) N.C. Contact

19

13037

Toggle Switch - SPDT, 3 Position, Momentary (includes mounting fasteners)

6

73805

20

375785

Circuit Breaker, 10A (includes mounting fasteners)

—

66817

21

16397

7

27378

22

16397

—

45384

Toggle Switch - DPST, 2 Position, Maintained (includes mounting fasteners) (Bi-Energy) Black Plug, 1/2 inch (DC)

Toggle Switch - DPDT, 3 Position, Momentary (includes mounting fasteners)

8

49826

Screw, 10-32 x 0.625 inch

—

45384

9

6146

Flat Washer, No. 10

Toggle Switch - DPDT, 3 Position, Momentary (includes mounting fasteners) Black Plastic Plug, 1/2 inch (for models without jib)

10

6178

Nylock Nut, 10-32

23

8914

Screw, 1/4 -20 x 0.625 inch

11

56302

Relay - SPDT, 24V DC, 30/40A, Sealed

24

6356

Lock Washer, 1/4 inch

25

23404

Nutsert, 1/4 -20

26

21858

Black Plastic Plug, 3/8 inch

27

45384

Black Plastic Plug, 1/2 inch

28

6090

Screw, 1/4 -20 x 0.75 inch

29

6638

Flat Washer, 1/4 inch

Part No. 52853

Keyswitch, 3 Position with Base (before serial number 19375) Keyswitch, 3 Position (includes 1 pair of keys) Key Key (package of 10 keys) Base (includes 2 N.O. Contacts) N.O. Contact

Part No.

Red Mushroom Head (after serial number 19374) Base (includes 1 N.C. Contact)

Relay Mounting Bracket Hour Meter, LCD, 9-60V DC (includes mounting bracket) (before serial number 19375) Hour Meter, 10-80V DC (after serial number 19374)

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

400 • Turntable Components

August 2007

Figure

Rev

Description

407.1

B

Ground Control Box - View 1 (after serial number 22050)

23 8 8 1 2

21 22

3

20 4 5 5

18 19

6 17

7 8 9 10

16

8 8 8 8

12 15

14

13

11

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Part No. 52853

400 • Turntable Components

August 2007

Ground Control Box - View 1 (after serial number 22050)

Item

Part No.

Description

Item 14

1 — — — — —

96008 94506 88827 83093 21982 37949

Key Swith, 3 position, with keys Base with 3 N.C. contacts Gasket Key with boot Key Keys (quantity 10 of 21982)

2 —

66812 73805

—

66818

Red Push Button Push Button Base (includes 2 each N.C. contacts) Contact - N.C.

3

19506

Hour Meter, 10-80V DC (includes mounting bracket) 1/2

inch

4

45384

Black Plastic Plug,

5

13037

— —

25553 45384

Toggle Switch, SPDT 3 position, momentary (includes mounting fasteners) (Bi-Energy models) Toggle Switch Boot Black Plastic Plug, 1/2 inch (DC models)

6

13037

—

25553

Toggle Switch, SPDT 3 position, momentary (includes mounting fasteners) Toggle Switch Boot

7

21858

Black Plastic Plug, 3/8 inch

8

16397

—

25553

Toggle Switch, DPDT 3 position, momentary (includes mounting fasteners) Toggle Switch Boot

9

77011

— —

77061 56234

10

16397

— —

25553 45384

Toggle Switch, DPDT 3 position, momentary (includes mounting fasteners) (Z-45/25J) Toggle Switch Boot Black Plastic Plug, 1/2 inch (Z-45/25)

11

6090

Screw, 1/4 -20 x 0.75 inch

12

6638

Flat Washer, 1/4 inch

13

88691

Cover Plate (DC models) (shown)

13 — —

88718 73749 73753

Engine Harness (Bi-Energy models) Plug Connector, 24 way Receptacle Connector, 24 way

Part No. 52853

Circuit Breaker, 15A (includes mounting fasteners) Boot O-Ring

Part No. 73736

15 88722-72000 —

88722-70700

— — — —

73746 60434 60435 61801

16 88721-72000

407.1 Rev B

Description Receptacle, 48 way Boom Cable Wire Harness #2 (Z-45/25) Boom Cable Wire Harness #2 (Z-45/25J) Black Plug Grey Plug Secondary Lock Seal

—

88721-70700

— — — —

73748 73747 60435 61801

Boom Cable Wire Harness #1 (Z-45/25) Boom Cable Wire Harness #1 (Z-45/25J) Brown Plug Green Plug Secondary Lock Seal

17

88719

Function Manifold Harness

18

73751

Plug Connector, 40 way

19

73754

Connector Receptacle, 40 way

20 88723-71000

Platform Controls to 12V DC Wire Harness (Z-45/25) Platform Controls to 12V DC Wire Harness (Z-45/25J)

—

88723-69700

21 —

60527 60528

Plug, 4 way Secondary Lock

22 —

73754 60526

Receptacle, 4 way Secondary Lock

23

13480

—

25553

Toggle Switch, DPDT, 2 position momentary Toggle Switch Boot

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

400 • Turntable Components

August 2007

Figure

Rev

Description

408.1

B

Ground Control Box - View 2 (after serial number 22050)

9

8

7

6 5

4

1 2

3

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Part No. 52853

400 • Turntable Components

August 2007

Ground Control Box - View 2 (after serial number 22050)

Item

Part No.

Description

1 — — — — —

94639 56994 74911 74912 74913 74917

Terminal Rail Assembly DIN Rail Terminal Block Terminal Block End Plate End Stop Jumper Comb

2 —

54534 23404

Relay Mount (includes nutserts) Nutsert, 1/4 -20

3 —

56302 34053

Relay - SPDT, 24V DC, 30/40A Relay Socket

4 —

73736 54255

Receptacle Connector, 48 way Secondary Lock

5 —

45462 72326

Alarm, Chime Tone, 5-25V DC Alarm Nut

6

56305

Red LED, 24V DC

7

73754

Receptacle, 40 way

8 —

73717 60526

Receptacle Connector, 4 way Secondary Lock

9

101844

—

88637

Ground Control Box Assembly with Decal Gasket

Part No. 52853

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

408.1 Rev B

400 • Turntable Components

August 2007

Figure

Rev

Description

409.1

E

Engine (Non-Ground Controls) Side Turntable Cover

1

2

5

3

6

4

7 8

9 23 12 11 3 10

22

21 18 7

5

20

10 3

3 13

19 2

4

12 3 10 15 14 14 4

15 14 14 4

24

15 14

5 6 7

14 18

17

16

4

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Part No. 52853

400 • Turntable Components

August 2007

Engine (Non-Ground Controls) Side Turntable Cover

Item

Part No.

Description

Qty.

1

33556

Gas Strut with Retaining Springs (before serial number 24865) ....... 2 Retaining Spring .......................... —

—

27377

1

106069

—

33555

Gas Strut (after serial number 24864) .......... 2 Retaining Spring .......................... —

2

27114

Ball Stud, 3/8 -16 x 1.25 inches

3

6638

Flat Washer, 1/4 inch4 3/8

-16

4

4828

Nylock Nut,

5

6178

Nylock Nut, 10-32

6

6146

Flat Washer, No. 10

7

49816

Screw, 10-32 x 0.75 inch

8

50990-S

9

75073

Turntable Cover Hinge

10

6091

Nylock Nut, 1/4 -206

11

12906

Fender Washer, 1/4 inch

12

8915

Screw, 1/4 -20 x 1.25 inches

13

6888

Screw, 1/4 -20 x 1 inch

14

5397

Flat Washer, 5/16 inch

15

8516

Screw, 3/8 -16 x 1.5 inches

16

54363P

17

50974

Turntable Cover Bumper

18

45363

Flexible Latch

19

13918

Screw - HHC, 3/8 -16 x 1.75 inches, GR 8 ........... 1

20

60002-S

—

107594

21

50790

22

60126-S

Part No. 52853

409.1 Rev E

Item

Part No.

Description

23

62107-S

—

101860

—

101863

Cover Assembly with Decals (Bi-Energy) (shown) (before serial number 22050) Cover Assembly with Word Decals (Bi-Energy) (after serial number 22049) Cover Assembly with Symbol Decals (Bi-Energy) (after serial number 22049)

23

62108-S

—

101861

—

101864

24

94077

Cover Support

Qty.

Cover Assembly with Decals (DC) (before serial number 22050) Cover Assembly with Word Decals (DC) (after serial number 22049) Cover Assembly with Symbol Decals (DC) (after serial number 22049) Level Sensor ................................. 1

Turntable Cover Bumper Bracket

Gas Strut Mount (before serial number 24865) Gas Strut Mount (after serial number 24864) Latch Support Air Intake Cover

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

400 • Turntable Components

August 2007

Figure

Rev

Description

410.1

C

Ground Controls Side Turntable Cover

4

3

2

1

5

9

8

7

6

10

7 6 11 9

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Part No. 52853

400 • Turntable Components

August 2007

410.1 Ground Controls Side Turntable Cover Rev C

Item

Part No.

Description

1

6090

Screw, 1/4 -20 x 0.75 inch

2

12906

Fender Washer, 1/4 inch

3

6638

Flat Washer, 1/4 inch

4

6091

Nylock Nut, 1/4 -20

5

62109-S

—

101858

—

101859

—

101862

6

49816

Screw, 10-32 x 0.75 inch

7

45363

Flexible Latch

8

50790

Latch Support

9

6178

Nylock Nut, 10-32

10

54445-S

—

77524

Hinge Support (before serial number 18467) Prop Rod with Cap

11

6146

Flat Washer, No. 10

Part No. 52853

Cover Assembly with Decals (before serial number 22050) Cover Assembly with Word Decals (after serial number 22049) (Bi-Energy) Cover Assembly with Word Decals (after serial number 22049) (DC) Cover Assembly with Symbol Decals (after serial number 22049) (Bi-Energy and DC)

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

500 • Boom Components

August 2007

Figure

Rev

Description

501.1

A

Secondary Linkage Pins and Bearings

1

2

5

6

3 4

6

6 7 8 6

9

5

6

19

2

3

4

6

11 12 13 10

18 15 16 17

14

4

3

2

4 13

7

8

9

6

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

12

3

11

2

10

Part No. 52853

500 • Boom Components

August 2007

Secondary Linkage Pins and Bearings

Item

Part No.

Description

1

54331

Pivot Pin, 23.57 x 1.75 inches

2

8177

Screw, 1/2 -13 x 1.5 inches

3

6033

Lock Washer, 1/2 inch

4

30418

Rod End, 0.5 x 3.75 inches

5

54738

Pivot Pin, 12.25 x 1.75 inches

6

30221

Bearing, 1.75 x 2 x 1.5 inches

7

45071

Bearing, 1.5 x 1.75 x 1.5 inches

8

50541

Pivot Pin, 7.75 x 1.5 inches

9

54156

Flanged Bearing, 1.5 x 1.75 x 1 inch

10

54302

Pivot Pin, 11.63 x 1.75 inches

11

4828

Nylock Nut, 3/8 -16

12

6326

Screw, 3/8 -16 x 3 inches

13

50455

Pivot Pin, 13.88 x 1.5 inches

14

54726

Wear Pad, 4.25 x 4 x 1.25 inches (Z-45/25)

15

6605

Screw, 3/8 -16 x 3.5 inches, (Z-45/25)

16

5397

Flat Washer, 5/16 inch (Z-45/25)

17

7713

Low Profile Nylock Nut, 3/8 -16 (Z-45/25)

18 — —

88203 77521 77303

Elevate Cylinder Seal Kit Counterbalance Valve, 3500 psi / 241.3 bar

19

50460

Pivot Pin, 12.13 x 1.75 inches

Part No. 52853

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

501.1 Rev A

500 • Boom Components

August 2007

Figure

Rev

Description

502.1

C

Secondary Linkage

1

4

5

6

31

32

33

7

2 3

25 24 30

21 9 8

9 34

9

9

29 1

8 10

2

11

28 26 27 21

12 13

14

15

21 18

9 9

25 24

35

23

22

20

17 19

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

16

Part No. 52853

500 • Boom Components

August 2007

Secondary Linkage

Item 1

Part No. 6175

Item

Description Screw, 3/8 -16 x 1 inch 3/8

inch

Part No.

502.1 Rev C

Description

19

54168

Wear Pad, 36 x 2 x 1.13 inches

20

4266

Screw, 1/4 -20 x 2 inches

2

6021

Lock Washer,

3

6097

Flat Washer, 3/8 inch

21

6091

Nylock Nut, 1/4 -20

4

60074P

Hose Protector - Upper Pivot

22

50479

Connecting Link

5 — — — — —

88356-11163 106430 60442 60443 73713 73725

Limit Switch Assembly Limit Switch with Roller Arm Connector Receptacle, 4 Way Receptacle Lock, 4 Way Pin Terminal, 16-18 Gauge Boot

23

52742

Lower Secondary Arm Assembly with Bearings and Decal (bearings are shown in 501.1)

24

54239

Screw, 10-32 x 2 inches

25

6178

Nylock Nut, 10-32

6

48491

Electrical Cord, 16 Gauge, 4 Conductor

26

7339

Screw, 1/4 -20 x 0.5 inch

27

6833

Rubber Cushioned Clamp, 1/2 inch

7

52729

Upper Secondary Boom Arm Assembly with Bearings (bearings are shown in figure501.1)

28

50548P

8

6889

29

49772

Wear Pad - Hose Cover, 5 x 1.5 x 0.50 inch

—

7713

Low Profile Nylock Nut, 1/4 -20 (before serial number 15074) Low Profile Nylock Nut, 3/8 -16 (after serial number 15073)

30

52728

Upper Pivot Assembly with Bearing (bearing shown in Figure 501.1)

9

6638

31

77386

—

6097

Flat Washer, 1/4 inch (before serial number 15074) Flat Washer, 3/8 inch (after serial number 15073)

—

94529

Clamp - Cable/Hose, Lower (before serial number 22175) Clamp - Cable/Hose, Lower (after serial number 22174)

10

88370P

Hose Cover - Upper Leveling Arm

32

77384P

11

52740

—

94531P

12

50517P

33

77385

—

94530

13

52741

34

8179

—

6888

Upper Leveling Arm Assembly with Bearings (bearings are shown in figure 501.1) Hose Cover Lower Leveling Arm, Top Lower Leveling Arm Assembly with Bearings (bearings are shown in figure 501.1)

14

52738

—

50266

15

50952

Boom Rest (Z-45/25J)

16

8177

—

10587

Screw, 1/2 -13 x 1.5 inches (Z-45/25J) Screw, 1/2 -13 x 0.75 inch (Z-45/25)

17

6033

Lock Washer, 1/2 inch (Z-45/25J)

18

6095

Flat Washer, 1/2 inch (Z-45/25J)

Part No. 52853

Mid-pivot Riser with Decal (USA/Canada/Australian models) Mid-pivot Riser (CE/Asia/South American models)

35 88356-11203 — 106430 — 60428 — 60429 — 60442 — 60443 — 73713 — 73714 — 73725

Hose Cover Lower Leveling Arm, Bottom

Bracket - Cable/Hose Clamp (before serial number 22175) Bracket - Cable/Hose Clamp (after serial number 22174) Clamp - Cable/Hose, Upper (before serial number 22175) Clamp - Cable/Hose, Upper (after serial number 22174) Screw, 1/4 -20 x 2.5 inch (before serial number 22175) Screw, 1/4 -20 x 1 inch (after serial number 22174) Limit Switch Assembly Limit Switch with Roller Arm Connector Plug Plug Lock Connector Receptacle, 4 Way Receptacle Lock, 4 Way Pin Terminal, 16-18 Gauge Socket Terminal, 16-18 Gauge Boot

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

500 • Boom Components

August 2007

Figure

Rev

Description

503.1

A

Upper Pivot

9

15

7

2

8

14 3

2

1 4

13

3

2

1 5 6

12

8

2

7

8

2

7

11

9

9

10

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Part No. 52853

500 • Boom Components

August 2007

Upper Pivot

Item

Part No.

Description

1

6175

Screw, 3/8 -16 x 1 inch

2

6021

Lock Washer, 3/8 inch

3

25284

Rod End, 0.375 x 2.25 inches

4 —

77362 77364

Master Cylinder Seal Kit

5

34276

Pivot Pin, 3.37 x 1.25 inches

6

50542

Pivot Pin, 9.25 x 1.75 inches

7

6175

Screw, 3/8 -16 x 1 inch

8

45226

Rod End, 0.375 x 3.69 inches

9

30221

Bearing, 1.75 x 2 x 1.5 inches

10

77188

— —

77189 77014

Primary Cylinder (Z-45/25J) (includes item 9) Seal Kit Counterbalance Valve, 3800 psi / 262 bar

10

77187

— —

77189 77014

11

54738

Pivot Pin, 12.25 x 1.75 inches

12

52728

Upper Pivot Assembly with Bearing and Decal (includes 1 of item 13)

13

30370

Bearing, 1.25 x 1.5 x 1 inch

14

54331

Pivot Pin, 23.57 x 1.75 inches

15

Ref.

Primary Boom Tube Assembly (refer to Figure 504.1)

Part No. 52853

Primary Cylinder (Z-45/25) (includes item 9) Seal Kit Counterbalance Valve, 3800 psi / 262 bar

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

503.1 Rev A

500 • Boom Components

August 2007

Figure

Rev

Description

504.1

C

Primary and Extension Booms

1

2 3

4

5 6 7

6

31

8 9

30 6

8

27 28 29

10

27 28 11

12 13 14 11

6 15 16

8

17

6

20 19 18 26 21 22 32

25

24

23

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Part No. 52853

500 • Boom Components

August 2007

Primary and Extension Booms

Item

Part No.

504.1 Rev C

Description

Item

Limit Switch with Roller Arm (before serial number 23765) ....... 1 Contact ........................................ — Roller Arm .................................... —

17

50698

Wear Pad, 3.63 x 1.41 x 1 inch

18

6091

Nylock Nut, 1/4 -20

19

6638

Flat Washer, 1/4 inch

20

6637

Screw, 1/4 -20 x 1.75 inches

21

30217

External Snap Ring, 1.25 inches

22

30255

Flat Washer, 1.3 x 2.1 x 0.062 inch

23

50304

Extension Boom Tube

24

50546

Pivot Pin, 6.25 x 1.25 inches

Part No.

Description

1

25050

— —

19491 27643

1

88356-11203

—

106430

Limit Switch with Roller Arm (after serial number 23764) .......... 1 Roller Arm .................................... —

2

49775

Screw, 10-32 x 1.75 inches

3

6178

Nylock Nut, 10-32

4

50584

Pivot Pin, 9.38 x 1.25 inches

5

6019

Screw, 3/8 -16 x 1.25 inches

25

50552

Wear Pad, 5.5 x 4.75 x 0.63 inch

6

6021

Lock Washer, 3/8 inch

26

30138

Wear Pad, 5 x 1.5 x 0.625 inch

7

45226

Rod End, 0.375 x 3.69 inches

27

4828

Nylock Nut, 3/8 -16

8

8255

Screw, 3/8 -16 x 0.75 inch

28

6097

Flat Washer, 3/8 inch (Z-45/25J)

9 —

54131 34125

Wear Pad, 6.25 x 1.5 x 1.13 inches Wear Pad, 5 x 1.5 x 0.75 inch (Z-45/25)

29

54530

Bracket - Cable and Hose Clamp

30

77106

Clamp - Cable and Hose, Plastic

31

65634

10

38620

Wear Pad Shim, 5 x 1.5 inch

11

34125

Wear Pad, 5 x 1.5 x 0.75 inch

Primary Boom Tube Assembly (bearings are shown in figure 503.1) (Z-45/25J) (shown)

12

38620

Wear Pad Shim, 5 x 1.5 inch (Z-45/25J)

31

65633

Primary Boom Tube Assembly (bearings are shown in figure 503.1) (Z-45/25)

13

29080

Side Pad Shim, 16 gauge (Z-45/25J)

32

38620

Wear Pad Shim, 5 x 1.5 inch .................... as needed

14

54157

Wear Pad, 5.5 x 3 x 1 inch (Z-45/25J)

15

8516

—

13918

Screw, 3/8 -16 x 1.5 inches (Z-45/25J) Screw, 3/8 -16 x 1.75 inches (Z-45/25)

16 — —

54569 65790 54063

—

77410

16 — —

54570 65788 54063

—

77410

Part No. 52853

Extension Cylinder (Z-45/25J) Seal Kit Counterbalance Valve, Extend, 1000 psi / 69 bar Counterbalance Valve, Retract, 1500 psi / 103 bar Extension Cylinder (Z-45/25) Seal Kit Counterbalance Valve, Extend, 1000 psi / 69 bar Counterbalance Valve, Retract, 1500 psi / 103 bar

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

500 • Boom Components

August 2007

Figure

Rev

Description

505.1

A

Cable Track

1

7

9

14

13

4

3

3

10 11

2

5

7

12

11

9

10

7

3

3

6

8

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Part No. 52853

500 • Boom Components

August 2007

Cable Track

Item

Part No.

Description

1

Ref.

2

54830

Screw, 1/4 -20 x 0.88 inch

3

6638

Flat Washer, 1/4 inch

4

18504

Nut - Locking Flange, 1/4 -20

5

48751-463

Hose - Rubber, 4.63 inches

6

77036

Screw, 1/4 -20 x 5.5 inches

7

6091

Nylock Nut, 1/4 -20

8 —

54983 54981

Cable Track Tray (Z-45/25J) Cable Track Tray (Z-45/25)

9

12011

Screw, 1/4 -20 x 1/2 inch

10

7713

Nut - Low Profile Nylock, 3/8 -16

11

5397

Flat Washer, 5/16 inch

12

54984P

—

54985P

13 — — — —

50451 50452 58919 58927 58920

Cable Track, 47 inches (Z-45/25J) Cable Track, 63.31 inches (Z-45/25) Repair Link Set, 7 links Repair Link, Single Repair Link End Set

14

54461

—

54460

Hose Cover - Upper Cable Track (Z-45/25J) Hose Cover - Upper Cable Track (Z-45/25)

Part No. 52853

Primary Boom Tube Assembly (refer to Figure 504.1)

Hose Cover - Lower Cable Track, (Z-45/25J) Hose Cover - Lower Cable Track (Z-45/25)

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

505.1 Rev A

500 • Boom Components

August 2007

Figure

Rev

Description

506.1

C

Platform Leveling and Rotation, Z-45/25

1

2

6

3 5 4

7 8 9 11 10 20 13 12

14

15 16 4

5

2

4 5

25

3

24

19

23

22

21

17

18

17

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Part No. 52853

500 • Boom Components

August 2007

Platform Leveling and Rotation, Z-45/25

Item

Part No.

Description

Qty.

1

Ref.

Primary Extension Boom (refer to Figure 504.1)

2

8516

Screw, 3/8 -16 x 1.5 inches 5/16

Part No.

Description

23

36294

Screw, 1/4 -20 x 2.75 inches

24

6638

Flat Washer, 1/4 inch

25

6091

Nylock Nut, 1/4 -20

inch

3

5397

Flat Washer,

4

7713

Nut - Low Profile Nylock, 3/8 -16

5

45226

Rod End, 0.375 inch x 3.69 inches

6

50543

Pivot Pin, 8.88 x 1.25 inches

7

30219

Flanged Bearing, 1.25 x 1.41 x 1 inch

8

94402

—

107580

Platform Rotator (includes item 7) (after serial number 24303) .......... 1 Seal Kit ........................................ —

8

54808

— — —

33930 13852 83042

9

Ref.

Counterbalance Manifold (refer to 704.1)

10

6145

Screw, 1/4 -20 x 1.5 inches

11

6356

Lock Washer, 1/4 inch

12

77051

Nylock Nut, 3/4 -10, GR 8 ............. 1

13

33278

Flat Washer, Hardened, 3/4 inch .. 1

14

54520-S

15

56925

Screw - HHC, 3/4 -10 x 9.5 inches, GR 8 ............. 1

16

30187

Pivot Pin, 5.25 x 1.25 inches

17

25683

Bearing, 1.25 x 1.41 x 0.75 inch

18 — —

77363 77364 54065

Slave Cylinder (includes item 17) Seal Kit Counterbalance Valve, 3500 psi / 241 bar

19

6019

Screw, 3/8 -16 x 1.25 inches

20

34241

Pivot Pin, 7 x 1.25 inches

21

106526

Hose Clamp .................................. 1

22

107595

Hose Clamp Bracket ..................... 1

Part No. 52853

Item

Platform Rotator (includes item 7) (before serial number 24304) ....... 1 Seal Kit ........................................ — Bleed Valve Assembly ................. — Bearing Kit ................................... —

Platform Support

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

506.1 Rev C

Qty

500 • Boom Components

August 2007

Figure

Rev

Description

507.1

B

Platform Leveling, Z-45/25J

1

2

3

4

5

6

10

11

7

7

8

9

8

12

13

14

9

16 15

12 9

7 11 10

31

17 18

30 29

19

28 6

7

8 20 21 22

27 23

31

8 7 6

25 26

18

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

24

Part No. 52853

500 • Boom Components

August 2007

Platform Leveling, Z-45/25J

Item

Part No.

Description

Qty.

Item

Part No.

507.1 Rev B

Description

Qty.

21

94401

Pivot Pin, 6.25 x 1.25 inches

— —

110179 13852

30255

Shim, 1.3 X 2.1 X .062 inch

22

30222

4

30217

Snap Ring - External, 1.25 inches

Flanged Bearing, 1.25 x 1.41 x 1 inch

5

50543

Pivot Pin, 8.88 x 1.25 inches

23

43166

6

6019

Screw, 3/8 -16 x 1.25 inches

—

39345

—

43018

Counterbalance Manifold (before serial number 15945) ....... 1 Counterbalance Valve, 3000 psi / 210 bar ......................... 2 O-ring Kit ...................................... 1

23

56929

1

Ref.

2

50546

3

Primary and Extension Booms (refer to Figure 504.1)

5/16

Platform Rotator (includes item 22) (after serial number 24303) .......... 1 Seal Kit ........................................ — Bleed Valve Assembly ................. —

7

5397

Flat Washer,

8

45226

Rod End, 0.375 inch x 3.25 inches

9

4828

Nylock Nut, 3/8 -16

10

34239

Pivot Pin, 7.88 x 1.25 inches

—

62506

11

8516

Screw, 3/8 -16 x 1.5 inches

—

43018

12

27497

Clamp - Rubber Cushioned, 2.16 inches

23

73807

13

88005

Jib Boom

—

62506

14

54527P

—

43018

Counterbalance Manifold (after serial number 19756) .......... 1 Counterbalance Valve, 3000 psi / 210 bar ......................... 2 O-ring Kit ...................................... 1

24

8915

Screw, 1/4 -20 x 1.25 inches

inch

Cable Cover - Jib 1/4

-20

Counterbalance Manifold (from serial number 15945 to 19756) .... 1 Counterbalance Valve, 3000 psi / 210 bar ......................... 2 O-ring Kit ...................................... 1

15

6091

Nylock Nut,

16

6638

Flat Washer, 1/4 inch

25

6356

Lock Washer, 1/4 inch

17

34241

Pivot Pin, 7 x 1.25 inches

26

81175

Pivot Pin, 14.25 x 1.25 inches

18

53341

Leveling Arm, Jib Boom

19 — —

54994 65789 50480

Jib Cylinder (includes item 20) Seal Kit Valve - Counterbalance, 3800 psi / 262 bar

27 — —

77363 77364 54065

Slave Cylinder (includes item 31) Seal Kit Counterbalance Valve, 3500 psi / 241 bar

28

30187

Pivot Pin, 5.25 x 1.25 inches

20

47377

Bearing, 1.25 x 1.5 x 0.75 inch

29

34245

Bearing, 1.25 x 1.5 x 1.25 inches

21

50676

30

52760

Bell Crank Assembly (includes item 29)

— — —

65842 13852 31498

Platform Rotator (includes item 22) (before serial number 16935) ....... 1 Seal Kit ........................................ — Bleed Valve Assembly ................. — Bearing Kit ................................... —

31

25683

Bearing, 1.25 x 1.41 x 0.75 inch

21

54368

— — — —

83050 77063 13852 83042

Part No. 52853

Platform Rotator (includes item 22) (serial number 16935 to 24303) ... 1 Seal Kit ........................................ — Orifice, 0.025 inch (0.64 mm) ...... — Bleed Valve Assembly ................. — Bearing Kit ................................... —

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

500 • Boom Components

August 2007

Figure

Rev

Description

508.1

A

Platform Rotation, Z-45/25J

1

4

2 3

9

8

6

5

8

7

11

10

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Part No. 52853

500 • Boom Components

August 2007

Platform Rotation, Z-45/25J

Item

Part No.

Description

1

6091

Nylock Nut, 1/4 -20

2

6638

Flat Washer, 1/4 inch

3

36294

Screw, 1/4 -20 x 2.75 inches

4

Ref

Jib Manifold (refer to 704.1)

5

77692

Screw - HHC, 3/8 -16 x 1 inch, GR 8 ................... 8

6

6021

Lock Washer, 3/8 inch

7

56925

Screw - HHC, 3/4 -10 x 9.5 inches, GR 8 ............. 1

8

33278

Flat Washer, Hardened, 3/4 inch

9

77051

Nylock Nut, 3/4 -10, GR 8

10 —

54368 30219

—

13852

Platform Rotator with Bearings Flanged Bearing, 1.25 x 1.41 x 1 inch Bleed Valve Assembly

11

54510

Part No. 52853

Platform Support, Z-45/25J (for models with the Load Sense option, refer to 907.1)

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

508.1 Rev A

600 • Platform Components

August 2007

Figure

Rev

Description

601.1

A

Platform Components

1 2 2

4

5

6 7

8

11

8

9

9

10

10

12

3

10 9

8

13

14

10 9

8

16 2 15

17 18

10 9

8

10 9 19 8

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Part No. 52853

600 • Platform Components

August 2007

Platform Components

The following is a list of complete platforms by region, and then by size. USA/Canadian models: — 77834 4 Foot Platform Assembly — 77836 5 Foot Platform Assembly — 52093 6 Foot Platform Assembly CE models: — 101385 — 101388 — 101391

4 Foot Platform Assembly 5 Foot Platform Assembly 6 Foot Platform Assembly

Australian models: — 101386 4 Foot Platform Assembly — 101388 5 Foot Platform Assembly — 101392 6 Foot Platform Assembly Asia/South American models: — 101387 4 Foot Platform Assembly — 101390 5 Foot Platform Assembly — 101393 6 Foot Platform Assembly Item

Part No.

Description

1

7713

Low Profile Nylock Nut, 3/8 -16

2

5397

Flat Washer, 5/16 inch

3

6019

Screw, 3/8 -16 x 1.25 inches

4

Ref.

Platform Controls (refer to 602.1 or 603.1)

5

73233

— — —

60428 73739 43960

—

20262

Foot Switch Wire Assembly with Connector Connector, 4 way Plug Boot, 4 way Electrical Cord, 16 Gauge / 1.31 mm2, 4 Conductor SJO @ 60.4 inches / 152.4 cm Foot Switch Microswitch

6

73587

Screw, 10-24 x 0.75 inch

7

73575

Spring Clip, 10-24

8

6090

Screw, 1/4 -20 x 0.75 inch

9

6638

Flat Washer, 1/4 inch

10

56912

Spring Clip, 1/4 -20

11

73931

—

63766

Foot Switch Cover with Decal (USA/Canada/Australian models) Foot Switch Cover (CE/Asia/South American models)

12

73610

Part No. 52853

601.1 Rev A

Item

Part No.

Description

13 — —

60160P 54247P 73477P

4 Foot Platform Flooring 5 Foot Platform Flooring 6 Foot Platform Flooring

14

77838

—

77840

—

73975

14

101373

—

101376

—

101379

14

101374

—

101377

—

101380

14

101375

—

101378

—

101381

15

6550

U-Bolt, 3/8 -16 x 1.5 inches

16

4828

Nylock Nut, 3/8 -16

17

77844

—

101578

Decal Plate Assembly with Word Decals (USA/Canada/Australian models) Decal Plate Assembly with Symbol Decals (CE/Asia/South American models)

18

44743

—

24514

19

6356

Lock Washer, 1/4 inch

20

Ref.

Platform Support (refer to 506.1 or 508.1 )

4 Foot Platform Railing Assembly with Decals, USA/Canada 5 Foot Platform Railing Assembly with Decals, USA/Canada 6 Foot Platform Railing Assembly with Decals, USA/Canada 4 Foot Platform Railing Assembly with Decals, CE 5 Foot Platform Railing Assembly with Decals, CE 6 Foot Platform Railing Assembly with Decals, CE 4 Foot Platform Railing Assembly with Decals, Australia 5 Foot Platform Railing Assembly with Decals, Australia 6 Foot Platform Railing Assembly with Decals, Australia 4 Foot Platform Railing Assembly with Decals, Asia/South America 5 Foot Platform Railing Assembly with Decals, Asia/South America 6 Foot Platform Railing Assembly with Decals, Asia/South America

Manual Storage Box with Word Decals (USA/Canada/Australian models) Manual Storage Box (CE/Asia/South American models)

Platform Entry Step

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

600 • Platform Components

August 2007

Figure

Rev

Description

602.1

B

Platform Controls - View 1 (before serial number 22051)

1

2

3

5

8

4

6

9

7

10

11

12

13

14

15

13

16

33 32 9 10 31 30

29

28

17 18

21 27

26

25

24

12

23

22

20

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

19

Part No. 52853

600 • Platform Components

August 2007

Platform Controls - View 1 (before serial number 22051)

Item

Part No.

Description

Qty

1 —

32637 32638

Terminal Block ............................ 43 Terminal Block .............................. 2

2

32639

End Plate - Plastic ........................ 1

3

49820

Screw, 6-32 x 0.5 inch

4

12344

Nylock Nut, 6-32

5

8914

Screw, 1/4 -20 x 0.625 inch

6

6356

Lock Washer, 1/4 inch

7

23404

Nutsert, 1/4 -20

8

49819

Screw, 10-32 x 0.5 inch

9

6146

Flat Washer, No. 10

10

6178

Nylock Nut, 10-32

11

13268

Rubber Cushoined Clamp, 3/4 inch

12

54122

Electrical Cord, 14 Ga / 3.309 mm2 3 Conductor SJO

13

6622

Ground Connector, 1/2 inch with nut

14

8843

Knock Out Cover

15

10775

T-Box

16 — —

13585 33629 33724

Receptacle - GFCI, 110V AC Plate - UK, Power to Platform Gasket Kit - UK, Power to Platform

17

43181

Time Delay Capacitor

18

62134-S

19

45437

GFCI Cover, Weatherproof (includes mounting fasteners)

20

7057

Squeeze Connector, 1/2 inch NPT

21

6935

Electric Locknut, 1/2 inch

22

43957-8300

23

54122

—

15243

24

48494-1

Electrical Cord, 18 Ga / 0.821 mm2, 19 Conductor

25

48494-2

Electrical Cord, 18 Ga / 0.821 mm2, 19 Conductor

26

48494-3

Electrical Cord, 18 Ga / 0.821 mm2, 19 Conductor

Part No. 52853

Item

Part No.

602.1 Rev B

Description

27

12960

Squeeze Connector, 3/4 inch NPT

28

45383

Alarm - Warble Tone, 15-36V AC, 24V DC (includes mounting fasteners)

29

27115

Gasket

30

52945-S

31 —

34053 34054

—

34055

—

34056

32

49826

Screw, 10-32 x 0.625 inch

33

56302

Relay - SPDT, 24V DC, 30/40A, Sealed

Bracket (includes item 7) Socket - SPDT Relay Relay Socket Terminal, 10-12 Gauge Relay Socket Terminal, 14-16 Gauge Relay Socket Terminal, 18-20 Gauge

Platform Control Box with Lid and Decal (includes item 29)

Electrical Cord, 14 Ga / 2.08 m2, 4 Conductor Electrical Cord, 14 Ga / 2.08 mm2, 3 Conductor (Z-45/25J) Black Plastic Plug, 7/8 inch (Z-45/25)

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

600 • Platform Components

August 2007

Figure

Rev

Description

603.1

C

Platform Controls - View 2 (before serial number 22051)

1

2

3

2

4

2

5

2

7

6

8

26

9 10 11

25

11 12 12 7 13

2

16 15 15 14 19 18 17 20 21 22

22 E R C E

9

P

1

8 7

2 3

6

11

11

11

4

5

11

24

23

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Part No. 52853

600 • Platform Components

August 2007

Platform Controls - View 2 (before serial number 22051)

Item

Part No.

Description

Item 22

33321

— —

32614 32615

—

29732

23

56274

Drive/Steer Joystick (refer to 605.1 or 606.1)

24

36557

Rotational Controller, Boom Function Speed, 24V DC (refer to 607.1)

25

23868

Battery Charge Indicator, 48V DC (before serial number 23164)

—

101423

Battery Charge Indicator, 48V DC (after serial number 23163)

26

32617

—

45081

Push Button Base (includes 1 N.O. contact) Contact - N.O.

1

36061

Black Push Button

2

27246

Rubber Boot2

3

13471

Toggle Switch Cover, Red

4

42725

Red Indicator Light, 24V DC (includes mounting fasteners)

5

32335

Red Indicator Light, 12V DC (includes mounting fasteners)

6

6700

Star Washer, 3/8 inch

7

45384

Black Plastic Plug, 1/2 inch

8

13480

Toggle Switch, DPST, 2 Position, Momentary (includes mounting fasteners)

9

13037

Toggle Switch, SPDT, 3 Position, Momentary (includes mounting fasteners)

10

16397

—

45384

11

16397

Toggle Switch, DPDT, 3 Position, Momentary (includes mounting fasteners)

12

13037

Toggle Switch, SPDT, 3 Position, Momentary (includes mounting fasteners) (Bi-Energy only)

13

13038

Toggle Switch, DPDT, 3 Position, Maintained (includes mounting fasteners) (Bi-Energy only)

14

8914

Screw, 1/4 -20 x 0.625 inch

15

6638

Flat Washer, 1/4 inch

16

6889

Low Profile Nylock Nut, 1/4 -20

17

49819

Screw, 10-32 x 0.5 inch

18

6146

Flat Washer, No. 10

19

6178

Nylock Nut, 10-32

20

13268

Rubber Cushioned Clamp, 3/4 inch

21

21191

Panel Wire Mount Bracket

Part No. 52853

Toggle Switch, DPDT, 3 Position, Momentary (includes mounting fasteners) (Z-45/25J) Black Plastic Plug, 1/2 inch (Z-45/25)

Part No.

603.1 Rev C

Description Push Button with Base - Red Mushroom Head Push Button - Red Mushroom Head Base - Push Button (includes 2 each N.C. contacts) Contact - N.C.

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

600 • Platform Components

August 2007

Figure

Rev

Description

604.1

B

Platform Controls (after serial number 22050)

1

3

4

5

6

7

8

9

10

10

11

12

12

2

13 14 14 15 16

25

24 23

22

21

20

19

18

17

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Part No. 52853

600 • Platform Components

August 2007

Platform Controls (after serial number 22050)

Item

Part No.

Description

Item

—

101579

Platform Control Box with Decal

18

45385

19 —

45385 43957-8300

1

8914

Screw,

1/4

-20 x 0.625 1 /4

inch

Part No.

2

6638

Flat Washer,

3

23868

Battery Charge Indicator, 48V DC

20

73723

4 —

36061 32617

—

45081

Black Push Button Push Button Base (includes 1 N.O. Contact) N.O. Contact

— — —

54259 60443 73233

5

45384

Black Plastic Plug, 1/2 inch

21

73717

6

13480

—

27246

Toggle Switch, DPST, 2 Position, Momentarty Rubber Boot

— — —

73711 60526 88723-71000

7

13037

—

88723-72700

—

27246

Toggle Switch, SPST, 3 Position, Momentarty Rubber Boot

8

42725

Red Indicator Light, 24V DC

9 —

45384 16397

Black Plastic Plug, 1/2 inch (Z-45/25) Toggle Switch, DPST, 3 Position, Momentarty (Z-45/25J)

22 — —

73736 73713 54255

—

88721-73000

10

16397

Toggle Switch, DPST, 3 Position, Momentarty

—

88722-73000

11

32335

Red Indicator Light, 12V DC

—

88721-70200

12

36557

Rotational Controller, Boom Function Speed, 24V DC

—

88722-70200

13

Ref.

14

13037

— —

27246 45384

15 —

45384 13038

—

27246

Black Plastic Plug, 1/2 inch Toggle Switch, SPST, 3 Position, Momentarty (Bi-Energy only) Rubber Boot

16 — — —

33321 32614 32615 29732

Red Mushroom Head with Base Red Mushroom Head Base (includes 2 N.C. contacts) N.C. Contact

17

45385

Black Plastic Plug, 1.12 inches

Part No. 52853

Joystick, Drive/Steer (refer to 606.1 or 607.1)

604.1 Rev B

Description Black Plastic Plug, 1.12 inches Black Plastic Plug, 1.12 inches Electrical Cord, 14 Gauge (2.08 m2), 4 Conductor (Z-45/25J) Connector - Receptacle, 4 Way, 14-18 Gauge Pin Terminal, 14-16 Gauge Receptacle Lock Foot Switch Harness Connector - Receptacle, 4 way, 12-14 Gauge Terminal - Pin, 12-14 gauge Receptacle Lock Harness, 12V DC to platform (Z-45/25J) Harness, 12V DC to platform (Z-45/25) Connector - Receptacle, 48 way Terminal - Pin, 16-18 gauge Lock - Receptacle, 12 way, 14-18 gauge Boom Cable Harness #1 (Z-45/25) Boom Cable Harness #2 (Z-45/25) Boom Cable Harness #1 (Z-45/25J) Boom Cable Harness #2 (Z-45/25J)

Toggle Switch, SPST, 3 Position, Momentarty (Bi-Energy only) Rubber Boot Black Plastic Plug, 1/2 inch

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

600 • Platform Components

August 2007

Figure

Rev

Description

605.1

B

Joystick Controller, Drive/Steer Functions (before serial number 14079)

21

1

20 19 18 17

15 16 16 15 1 15 16 14 2

13

3

12 4

5

11

6 7

10

9

8

10

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Part No. 52853

600 • Platform Components

August 2007

Joystick Controller, Drive/Steer Functions (before serial number 14079)

Item

Part No.

Description

—

56274

Joystick Controller, Complete

1

52887

Joystick Handle, Half Set (1 pair)

2

52525

Shaft Assembly

3

52527

Potentiometer Mount Plate

4

52888

Potentiometer

5

52890

Cam

6

21434

Return Spring

7

19712

Microswitch, V-11G5-1C25-K

8

52892

Screw,4-40 x 1.5 inches

9

52891

Lock Washer , 4-40

10

52524

Terminal Buss

11

52894

Shaft Assembly Housing

12

52893

Boot Retaining Collar

13

21427

Joystick Boot

14

43040

Joystick Nut

15

52895

Screw, M3 x 0.5 x 12 mm

16

52928

Hex Nut, M3

17

19722

Thumb Rocker Microswitch, V319M

18

52929

Rocker Assembly Roll Pin

19

52930

Rocker Assembly

20

43038

Thumb Rocker Boot

21

25882

Lock Ring

Part No. 52853

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

605.1 Rev B

600 • Platform Components

August 2007

Figure

Rev

Description

606.1

C

Joystick Controller, Drive/Steer Functions (after serial number 14078)

1

24

2 3

23 4

2 5

6

22 21

7 8

20

9 10 20

11 19 13

12

18 17

13

16 15 1

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

2

3

4

5

6

7

8

9

10

13 14

Part No. 52853

600 • Platform Components

August 2007

Joystick Controller, Drive/Steer Functions (after serial number14078)

Item

Part No.

Description

—

56773

Joystick Controller

1

43038

Thumb Rocker Boot

2

52887

Joystick Half Handle

3

52895

Screw, M3 x 0.5 x 12 mm

4

52928

Hex Nut, M3 x 0.5 mm

5

43040

Joystick Shaft Nut

6

21427

Joystick Shaft Boot

7

49816

Screw, 10-32 x 0.75 inch

8

74362

Nylon Washer

9

43042

Gasket

10

58987

Casting

11

58988

Shaft Assembly (includes gear)

12

74368

Potentiometer Plate Spacer

13

65546

Screw, M3.5 x 12 mm

14

74367

Terminal Buss, 10 Pole

15

65529

Potentiometer Coupling

16

72298

Potentiometer

17

65528

Return Spring

18

19731

Slave Gear

19

74364

Cam Assembly

20

19712

Microswitch, V-11G5-1C25-K

21

74365

Shaft C-Clip

22

74366

Flat Washer

23

19722

Thumb Rocker Microswitch, V319M

24 —

58986 52929

Rocker Assembly Roll Pin

Part No. 52853

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

606.1 Rev C

600 • Platform Components

August 2007

Figure

Rev

Description

607.1

A

Rotational Controller

1

P

EE

1

2

CR

9

8

7

3 6

4 5

2

3

4

6

5

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Part No. 52853

600 • Platform Components

August 2007

Rotational Controller

Item

Part No.

Description

—

36557

Controller, Complete

1

35679

Control Knob

2

35680

Legend Plate

3

35678

Plate - Legend Mount

4

19731

Gear - Slave

5

29943

Printed Circuit Board Assembly (includes item 6)

6

32095

Potentiometer

Part No. 52853

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

607.1 Rev A

700 • Pumps and Manifolds

August 2007

Figure

Rev

Description

701.1

B

Hydraulic Power Unit

1

2

3

4

5

6

8 9

7

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Part No. 52853

700 • Pumps and Manifolds

August 2007

701.1 Hydraulic Power Unit Rev B

Item

Part No.

Description

1

48504

— — — —

37190 44777 58934 52915

1

94196

Motor Assembly, 48V DC (after serial number 21848)

2

44750

Brush Spring

3

58936

Brush Cover Plate

4

58932

Brush

5

52913

Screw, Taptite Thread, 8-32 x 0.50 inch

6

52914

Screw, Taptite Thread, 8-32 x 0.375 inch

7

32317

Screw, 3/8 -24 x 1 inch

8

6021

Lock Washer, 3/8 inch

9

39563

—

43685

Lift Pump, 3 CC (before serial number 17319) Seal Kit

9

77981

—

77990

Part No. 52853

Motor Assembly, 48V DC (shown) (before serial number 21849) (includes items 2 through 6) Fan End Bearing Brush End Bearing Brush Rigging (includes item 2) Brush Lead Assembly Kit

Lift Pump, 3 CC (after serial number 17318) Seal Kit

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

700 • Pumps and Manifolds

August 2007

Figure

Rev

Description

702.1

C

Function Manifold (before serial number 17841)

1

4

5

1

1

8

1

12

1

2

2

2

9

2

2

3

6

7

10

11

11

1

1

1

1

2

2

2

2

11

11

2

13

11

23

22

21

20

19

1 2 18

12

17

17

16

15

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

13

14

Part No. 52853

700 • Pumps and Manifolds

August 2007

Function Manifold (before serial number 17841)

Item

Part No.

Description

—

54444

— —

54303 28750

— — —

49612 33994 49613

Function Manifold - Complete (does not include item 22) Manifold Harness O-Ring Kit (services SAE fittings, HydraForce, Compact Controls and Sun valves) O-Ring Kit (services ORFS fittings) Plug and Cap Kit (for SAE ports) Plug and Cap Kit (for ORFS fittings)

1

44174

Valve Nut

2

39347

Coil, 20V DC with Diode, Size 8

3

44997

Solenoid Valve, 2 position 2 way, N.O.

4

52909

Orifice Disc, 0.030 inch / 0.76 mm

5

52910

Orifice Plug, 0.060 inch / 1.52 mm

6

52912

Solenoid Valve, 3 position 4 way

7

52902

Solenoid Valve, 2 position 2 way, N.C.

8

52466

Valve Nut

9

52896

Dual Spade Coil, 24V DC, Size 10

10

52901

Proportional Solenoid Valve, N.C.

11

39346

Solenoid Valve, 3 position 4 way

12

54065

Counterbalance Valve, 3500 psi / 241.3 bar

13

52897

Solenoid Valve, 2 position 3 way

14

47092

Orifice Disc, 0.046 inch / 1.14 mm

15

52904

Relief Valve, 2300 psi / 158.7 bar

16

52905

Relief Valve, 1800 psi / 124.1 bar

17

52903

Flow Regulator Valve, 0.6 gpm

18

52906

Relief Valve, 3200 psi / 220.7 bar

19

45643

Diagnostic Nipple Cap

20 —

48997 45642

Diagnostic Nipple, 4 SAE Female Quick Disconnect for Pressure Gauge

21

52907

Check Valve

22

56820

Pressure Switch, 6 SAE

23

52911

Load Sensing Valve

Part No. 52853

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

702.1 Rev C

700 • Pumps and Manifolds

August 2007

Figure

Rev

Description

703.1

C

Function Manifold (from serial number 17841 to 20379)

1

1

3

3

3

3

3

4

2

2

2

2

2

2

12

2

2

2

2

2

2

2

2

6

5 7

2

8

18 19 2

17

16

15

14

13

12

11

10

9

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Part No. 52853

700 • Pumps and Manifolds

August 2007

Function Manifold (from serial number 17841 to 20379)

Item

Part No.

Description

— — —

77007 77140 28750

— — —

49612 33994 49613

Function Manifold Manifold Harness O-Ring Kit (services SAE fittings, HydraForce, Compact Controls and Sun valves) O-Ring Kit (services ORFS fittings) Plug and Cap Kit (for SAE ports) Plug and Cap Kit (for ORFS fittings)

1

52897

Solenoid Valve, 2 Position 2 Way

2

52594

Coil, 20V DC

3

39346

Solenoid Valve, 3 Position 4 Way

4

52912

Solenoid Valve, 3 Position 4 Way

5

52901

Proportional Valve, 24V DC

6

101933

Proportional Valve Coil, 20V DC

7

52911

Load Sensing Valve

8

101934

Solenoid Valve, 2 Position 2 Way

9

52905

Relief Valve, 1800 psi / 124 bar

10

52903

Flow Regulator Valve, 0.6 gpm / 2.27 l/m

11

77053

Flow Control Valve, 0.1 gpm / 0.4 l/m

12

54839

Counterbalance Valve, 3500 psi / 241 bar

13

52906

Relief Valve, 3200 psi / 221 bar

14 — —

48997 45643 45642

Diagnostic Nipple, 4 SAE Diagnostic Nipple Cap Female Quick Disconnect for Pressure Gauge

15

62126

Check Valve, 5 psi / 0.34 bar

16

52910

Orifice Plug, 0.060 inch / 1.52 mm

17

56820

Pressure Switch, 600 psi / 41 bar

18

52909

Orifice Disc, 0.030 inch / 0.76 mm

19

44997

Solenoid Valve, 2 Position 2 Way

Part No. 52853

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

703.1 Rev C

700 • Pumps and Manifolds

August 2007

Figure

Rev

Description

704.1

C

Function Manifold (from serial number 20379 to 22565)

1

3

2

3

3

3

3

4

2

2

2

2

2

2

2

2

2

2

2

2

19

6

5

2

7

2

1

18

17 2 18

16 15

14

13 12

11

10

9

8

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Part No. 52853

700 • Pumps and Manifolds

August 2007

Function Manifold (from serial number 20379 to 22565)

Item

Part No.

Description

— — —

88699 77140 28750

— — —

49612 33994 49613

Function Manifold Manifold Harness O-Ring Kit (services SAE fittings, HydraForce, Compact Controls and Sun valves) O-Ring Kit (services ORFS fittings) Plug and Cap Kit (for SAE ports) Plug and Cap Kit (for ORFS fittings)

1

52897

Solenoid Valve, 2 Position 2 Way

2

77709

Coil, 20V DC, Deutsch with Diode

3

39346

Solenoid Valve, 3 position 4 way

4

52912

Solenoid Valve, 3 position 4 way

5

52901

Proportional Valve, 24V DC

6

101933

Proportional Valve Coil, 20V DC

7

101934

Solenoid Valve, 2 Position 2 Way

8

52903

Flow Regulator Valve, 0.6 gpm / 2.27 l/m

9

77303

Counterbalance Valve, 3500 psi / 241 bar

10

77231

Needle Valve

11

52906

Relief Valve, 3200 psi / 221 bar

12 — —

48997 45643 45642

Diagnostic Nipple, 4 SAE Diagnostic Nipple Cap Female Quick Disconnect for Pressure Gauge

13

52907

Check Valve

14

52910

Orifice Plug, 0.060 inch / 1.5 mm

15

52911

Load Sensing Valve

16

56820

Pressure Switch, 600 psi / 41.4 bar

17

44997

Solenoid Valve, 2 Position 2 Way

18

52909

Orifice Disc, 0.030 inch / 0.76 mm

Part No. 52853

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

704.1 Rev C

700 • Pumps and Manifolds

August 2007

Figure

Rev

Description

705.1

D

Function Manifold (after serial number 22565)

1

3

2

3 2

2

3 2

3

3

2

2

4

5 2

7

6

19 8 18

15 16 17

14

13

20

2

12

11

10

1

9

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Part No. 52853

700 • Pumps and Manifolds

August 2007

Function Manifold (after serial number 22565)

Item

Part No.

Description

—

94860

—

101914

1

52897

Solenoid Valve, 2 position 3 way

2

77709

Coil, 20V DC, Deutsch with Diode

3

39346

Solenoid Valve, 3 position 4 way

4

44216

Shuttle Valve

5

52912

Solenoid Valve, 3 position 4 way

6

101057

Pressure Compensating Valve

7

101058

Coil, 24V DC, Dual Spade

8

56820

Pressure Switch, 600 psi / 41.4 bar

9

94618

Flow Control Valve, 0.4 gpm / 1.5 L/m

10

101055

Needle Valve

11

101114

Relief Valve, 2500 psi / 172.4 bar

12

52906

Relief Valve, 3200 psi / 221 bar

13

52910

Orifice Plug, 0.060 inch / 1.5 mm

14

101067

Orifice Plug, 0.030 inch / 0.7 mm

15

101056

Directional Valve, 3 position 2 way

16

84385

Coil, 20V DC, Deutsch with Diode

17

101069

Orifice Disk, 0.030 inch / 0.7 mm (before serial number 22629 and after serial number 23235 )

18

75453

Dual Pilot Check Valve

19

101277

Relief Valve, 2100 psi / 145 bar

20 —

52907 62341

Check Valve, 5psi Seal Kit

Part No. 52853

Function Manifold (before serial number 22629 and after serial number 23235) Function Manifold (from serial number 22629 to 23235)

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

705.1 Rev D

700 • Pumps and Manifolds

August 2007

Figure

Rev

Description

706.1

B

Jib Manifolds

1

2

2

2

4

3

3

3

3

5

7

6

8

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Part No. 52853

700 • Pumps and Manifolds

August 2007

Jib Manifolds

Item

Part No.

Description

1

54702

Jib/Platform Rotate Manifold, (before serial number 16963)

2

44998

Solenoid Valve, 2 position 2 way

3

77264

Coil, 20V DC

4

83111

Solenoid Valve, 2 position 2 way

5

77009

—

77251

Jib/Platform Rotate Manifold, (from serial number 16963 to 19576) Jib/Platform Rotate Manifold, (from serial number 19575 to 22566)

6

89862

Solenoid Valve, 2 position 3 way

7

77709

Coil, 20V DC

8

94859

Jib/Platform Rotate Manifold, (after serial number 22566)

Part No. 52853

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

706.1 Rev B

800 • Hydraulic Hoses and Fittings

August 2007

Figure

Rev

Description

801.1

A

Drive and Steer Hoses

LEFT

RIGHT

STEERING CYLINDER

STEERING CYLINDER

1

1 2

2

3 3 4 TO "ST2" PORT ON FUNCTION MANIFOLD

4

TO "ST1" PORT ON FUNCTION MANIFOLD

TO "BRAKE” PORT ON FUNCTION MANIFOLD

LEGEND

5

6

NO.

FITTING

NO.

HOSE ASSEMBLY

7 8

LEFT NON-STEER DRIVE MOTOR AND BRAKE

RIGHT NON-STEER DRIVE MOTOR AND BRAKE

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Part No. 52853

800 • Hydraulic Hoses and Fittings

August 2007

Drive and Steer Hoses

Item

Part No.

801.1 Rev A

Description

— — — —

28750 49612 33994 49613

O-Ring Kit (services SAE fittings) O-Ring Kit (services ORFS fittings) Plug and Cap Kit (for SAE ports) Plug and Cap Kit (for ORFS fittings)

1

48904

Fitting

2

48906

Fitting

3

49119-2078

Hose Assembly - Components: Genie part numbers 48800, 48800, and 48751 @ 19 inches

4

49117-11091

Hose Assembly - Components: Genie part numbers 48800, 48802, and 48751 @ 109 inches

5

49117-9991

Hose Assembly - Components: Genie part numbers 48800, 48802, and 48751 @ 98 inches

6

49208

7

49117-4691

8

48904

Fitting Hose Assembly - Components: Genie part numbers 48800, 48802, and 48751 @ 45 inches Fitting

The length listed in the component description is the length of the hose only. Refer to 805.1 to cross-reference Genie part numbers to Parker part numbers. Part No. 52853

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

800 • Hydraulic Hoses and Fittings

August 2007

Figure

Rev

Description

802.1

B

Turntable Components

Legend No.

HYDRAULIC TANK

1

No.

Hose Assembly

IN 4

3 OUT

2

Fitting

5

1

RETURN FILTER AUXILIARY PUMP

7 IN

6

OUT 8

9

10 LIFT PUMP MOTOR

11

14

LIFT PUMP

12

13

14 15 8

8

V2

V1

16

SWING MOTOR

17 S1 18 17 BRK.

19

19

19

19

P1

SEC1

SW1

PR1

19 P2

19

19

19

SEC2

SW2

PR2

19 ST1

19

19

19

RET.

PL2

19 EXT.

ST2

19

7

PL1

P

19

20

BRK

T

FUNCTION MANIFOLD

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Part No. 52853

800 • Hydraulic Hoses and Fittings

August 2007

Turntable Components

Item

Part No.

Description

— — — —

28750 49612 33994 49613

O-Ring Kit (services SAE fittings) O-Ring Kit (services ORFS fittings) Plug and Cap Kit (for SAE ports) Plug and Cap Kit (for ORFS fittings)

1

48944

Fitting

2

49143-2535

3

48947

Fitting

4

48948

Fitting

5

77059-2986

6

60131

Strainer Assembly

7

48916

Fitting

8

48911

Fitting

9

49164-2043

Hose Assembly - Components: Genie part numbers 48800, 48818, and 48751 @ 18 inches

10

77059-4086

Hose Assembly - Components: Genie part numbers 48817, 48822, and 48758 @ 39 inches

11

48975

Fitting

12

48999

Check Valve

13

48939

Fitting

14

49119-3378

Hose Assembly - Components: Genie part numbers 48800, 48800, and 48751 @ 32 inches

15

77059-2986

Hose Assembly - Components: Genie part numbers 48817, 48822, and 48758 @ 28 inches

16

49143-2135

Hose Assembly - Components: Genie part numbers 48826, 48827, and 48756 @ 19 inches

17

48905

Hose Assembly - Components: Genie part numbers 48826, 48827 and 48756 @ 24 inches

Hose Assembly - Components: Genie part numbers 48817, 48822. and 48758 @ 28 inches

Fitting

18 54319-1404-S Hose Assembly - Components: Genie part numbers 48802, 48802, and 48752 @ 12 inches (before serial number 18266) (component part of swing motor after 18265) 19

48912

Fitting

20

48942

Fitting

Part No. 52853

802.1 Rev B

The length listed in the component description is the length of the hose only. Refer to 805.1 to cross-reference Genie part numbers to Parker part numbers.

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

800 • Hydraulic Hoses and Fittings

August 2007

Figure

Rev

Description

803.1

B

Boom Components, Z-45/25

PLATFORM ROTATOR

Legend No.

No.

Fitting

1 V2

Hose Assembly

1 V1

SLAVE CYLINDER

2 2 4 E

E

R

3

3

EXTENSION CYLINDER

4 R 6

5

PRIMARY LIFT

SECONDARY LIFT CYLINDERS

R

7

8

8 9 9

E

R

12

12

3

3

3

3

E

R

E

R

12 13

7

E

11

10

12 13 10

14 15

15

16

MASTER CYLINDER

14

TO LEFT STEER CYLINDER

3

3

3

3

P1

SEC1

SW1

PR1

3

3

3

3

P2

SEC2

SW2

PR2

3

3

17

ST1

3

17

ST2

3 PL2

RET.

3 EXT.

3

12

PL1

P

3

18

BRK

T TO RIGHT STEER CYLINDER

FUNCTION MANIFOLD

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Part No. 52853

800 • Hydraulic Hoses and Fittings

August 2007

Boom Components, Z-45/25

Item

Part No.

Description

— — — —

28750 49612 33994 49613

O-Ring Kit (services SAE fittings) O-Ring Kit (services ORFS fittings) Plug and Cap Kit (for SAE ports) Plug and Cap Kit (for ORFS fittings)

1

48904

Fitting

2

49119-27978

3

48912

Fitting

4

48917

Fitting

5

49119-21978

Hose Assembly - Components: Genie part numbers 48800, 48800, and 48752 @ 218 inches

6

49119-23478

Hose Assembly - Components: Genie part numbers 48800, 48800, and 48752 @ 233 inches

7

48919

8

49120-33381

Hose Assembly - Components: Genie part numbers 48800, 48810, and 48751 @ 332 inches

9

49119-2078

Hose Assembly - Components: Genie part numbers 48800, 48800, and 48752 @ 19 inches

10 49119-37978

Hose Assembly - Components: Genie part numbers 48800, 48800, and 48752 @ 378 inches

11 49119-34378

Hose Assembly - Components: Genie part numbers 48800, 48800, and 48752 @ 342 inches (after serial number 17345)

12

48916

Fitting

13

48923

Fitting

Hose Assembly - Components: Genie part numbers 48800, 48800, and 48752 @ 278 inches

Fitting

14 49119-13978

Hose Assembly - Components: Genie part numbers 48800, 48800, and 48752 @ 138 inches

15 49119-36378

Hose Assembly - Components: Genie part numbers 48800, 48810, and 48752 @ 362 inches

16 49119-35678

Hose Assembly - Components: Genie part numbers 48800, 48800, and 48752 @ 355 inches

17

Ref

18

48942

Part No. 52853

803.1 Rev B

Hose Assembly (refer to 801.1) Fitting

The length listed in the component description is the length of the hose only. Refer to 805.1 to cross-reference Genie part numbers to Parker part numbers.

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

800 • Hydraulic Hoses and Fittings

August 2007

Figure

Rev

Description

804.1

A

Boom Components, Z-45/25J

Legend No.

No.

Fitting PLATFORM ROTATOR

Hose Assembly

1

SLAVE CYLINDER

2 V2

JIB CYLINDER

2 V1

3 R2 V2 3 3 J2 DUAL COUNTER BALANCE 3 J1 MANIFOLD V1 3 R1

5 E

R

6

6

4

E

R

6

6

4

3 1 7

7 5

8 R

EXTENSION CYLINDER

10

9

8 E

R

PRIMARY LIFT

11

SECONDARY LIFT CYLINDERS

12

12

11

13

E

R

16

16

15

6

6

6

6

E

R

E

R

16 17

14

16 17 19 18

20

E

14

13

20

MASTER CYLINDER

18 TO LEFT STEER CYLINDER

6

6

6

6

P1

SEC1

SW1

PR1

6

6

6

6

P2

SEC2

SW2

PR2

6

6

6

6

RET.

PL2

6 EXT.

21

ST1

21

ST2

6

16

PL1

P

FUNCTION MANIFOLD

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

6

22

BRK

T

TO RIGHT STEER CYLINDER

Part No. 52853

800 • Hydraulic Hoses and Fittings

August 2007

Boom Components, Z-45/25J

Item

Part No.

Description

— — — —

28750 49612 33994 49613

O-Ring Kit (services SAE fittings) O-Ring Kit (services ORFS fittings) Plug and Cap Kit (for SAE ports) Plug and Cap Kit (for ORFS fittings)

1

49119-2088

Hose Assembly - Components: Genie part numbers 48800, 48800, and 48752 @ 19 inches

2

48904

Fitting

3

48905

Fittimg

4

49119-27978

Hose Assembly - Components: Genie part numbers 48800, 48800, and 48752 @ 278 inches

5

49119-3878

Hose Assembly - Components: Genie part numbers 48800, 48800, and 48752 @ 36 inches

6

48912

7

49121-2088

8

48917

9

49119-21978

Hose Assembly - Components: Genie part numbers 48800, 48800, and 48751 @ 218 inches

10 49119-23478

Hose Assembly - Components: Genie part numbers 48800, 48800, and 48751 @ 233 inches

11

Fitting

48919

18 49119-13978

Hose Assembly - Components: Genie part numbers 48800, 48800, and 48751 @ 138 inches

19 49119-35678

Hose Assembly - Components: Genie part numbers 48800, 48800, and 48752 @ 355 inches

20 49119-36378

Hose Assembly - Components: Genie part numbers 48800, 48800, and 48752 @ 362 inches

21

Ref.

Hose Assembly (refer to 801.1)

22

48942

Fitting

Fitting Hose Assembly - Components: Genie part numbers 42768, 48800, and 48751 @ 19 inches Fitting

12 49119-13978

Hose Assembly - Components: Genie part numbers 48800, 48800, and 48751 @ 138 inches

13

49119-2078

Hose Assembly - Components: Genie part numbers 48800, 48800, and 48751 @ 19 inches

14 49119-37978

Hose Assembly - Components: Genie part numbers 48800, 48800, and 48751 @ 378 inches

15 49119-34378

Hose Assembly - Components: Genie part numbers 48800, 48800, and 48751 @ 342 inches

16

48923

Fitting

17

48916

Fitting

Part No. 52853

804.1 Rev A

The length listed in the component description is the length of the hose only. Refer to 805.1 to cross-reference Genie part numbers to Parker part numbers.

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

800 • Hydraulic Hoses and Fittings

August 2007

Figure

Rev

Description

805.1

A

Hydraulic Hose and Fitting Cross-reference

Genie PN Parker PN

Description

Genie PN Parker PN

Description

12342

CONNECTOR,STRAIGHT THREAD TO FLARE TUBE

42794

1 CR-S

ELBOW,90º,MALE PIPE

6-4 F5OX-S

13757

4 R6X-S

RUN TEE,SWIVEL NUT,ORFS

42795

BV-0839

BALL VALVE

19685

12-10 C5OX-S

ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE

42796

BV-0838

BALL VALVE

22664

12-10 C5OX

ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE

42874

6-8 CLO-S

ELBOW,90º,MALE PIPE TO ORFS

27431

8-12 F5OX-S

CONNECTOR,STRAIGHT THREAD TO FLARE TUBE

42912

13943-6-4

HOSE END,90º FEMALE SWIVEL,JIC

SLEEVE,NYLON,1.81" ID

42920

BV-0840

BALL VALVE,90º

UNION,90º BULKHEAD W/NUT,FLARE TUBE

42932

AS-B-17

SLEEVE,NYLON,1.22" ID

28678

AS-B-33

39871

6 WETX-WLN-S

39872

4 R5OX-S

RUN TEE,STRAIGHT THREAD

42936

10243-2-4

HOSE END,FEMALE PIPE

39873

6 C5OX-S

ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE

42953

1/2 DD-S

ELBOW,90º,FEMALE PIPE

39874

8-6 C5OX-S

ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE

42956 6 WELO-WLNL-S

UNION,90º BULKHEAD W/NUT,ORFS

39875

4-6 C5OX-S

ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE

45349

8 V5OX-S

ELBOW,45º,STRAIGHT THREAD TO FLARE TUBE

39876

6-8 C5OX-S

ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE

45351

4 V5OX-S

ELBOW,45º,STRAIGHT THREAD TO FLARE TUBE

39877

4 F5OX-S

CONNECTOR,STRAIGHT THREAD TO FLARE TUBE

47223

10343-6-6

39878

6 F5OX-S

CONNECTOR,STRAIGHT THREAD TO FLARE TUBE

47419

PS690503-6-6

HOSE END,MALE,JIC SWIVEL,90º,STRAIGHT THREAD TO 37º FLARE

39879

4-8 F5OX-S

CONNECTOR,STRAIGHT THREAD TO FLARE TUBE

48750

421-4

HOSE,1/4 INCH ID

39880

6-10 F5OX-S

CONNECTOR,STRAIGHT THREAD TO FLARE TUBE

48751

481TC-4

HOSE,1/4 INCH ID

39881

4-6 F5OX-S

CONNECTOR,STRAIGHT THREAD TO FLARE TUBE

48752

482TC-4

HOSE,1/4 INCH ID

39882

4-HP5ON-S

PLUG,STRAIGHT THREAD

48753

451TC-6

HOSE,3/8 INCH ID

39883

8-8 FTX-S

CONNECTOR,MALE PIPE TO FLARE TUBE

48754

482TC-6

HOSE,3/8 INCH ID

39885

269HB 12-12

ELBOW,90º,BEADED HOSE BARB TO MALE PIPE

48755

381-6

HOSE,3/8 INCH ID HOSE,1/2 INCH ID

39886

431-6

HOSE,3/8 INCH ID

48756

451TC-8

39887

540N-2

HOSE,1/8 INCH ID

48757

482TC-8

HOSE,1/2 INCH ID

39888

801-8

HOSE,1/2 INCH ID

48758

381-8

HOSE,1/2 INCH ID

39889

801-12

HOSE,3/4 INCH ID

48759

381-10

HOSE,5/8 INCH ID

39890

10643-6-6

HOSE END,FEMALE SWIVEL,JIC

48760

451TC-10

HOSE,5/8 INCH ID

39891

13943-6-6

HOSE END,90º FEMALE SWIVEL,JIC

48761

482TC-12

HOSE,3/4 INCH ID

39892

13743-6-6

HOSE END,45º FEMALE SWIVEL,JIC

48762

451TC-12

HOSE,3/4 INCH ID

39894

30682-8-8

HOSE END,FEMALE SWIVEL,JIC

48763

772-12

HOSE,3/4 INCH ID

39895

30682-10-12

HOSE END,FEMALE SWIVEL,JIC

48764

881-16

HOSE,1 INCH ID

42286

8-8 CTX-S

ELBOW,90º,MALE PIPE TO FLARE TUBE

48765

772-16

HOSE,1 INCH ID

42756

8-12 CLO-S

ELBOW,90,MALE PIPE TO ORFS

48766

AS-B-15

42757

8-12 FLO-S

CONNECTOR,MALE PIPE TO ORFS

48767

AS-B-22

42758

4 JLO-S

UNION TEE,ORFS

48770

881-8

42759

4-4 FLO-S

CONNECTOR,MALE PIPE TO ORFS

48771

881-10

HOSE,5/8 INCH ID

42760

6-8 FLO-S

CONNECTOR,MALE PIPE TO ORFS

48772

381-4

HOSE,1/4 INCH ID

42761

1J143-6-4

HOSE END,90º FEMALE SWIVEL,SEAL LOK

48773

AS-B-13

42762

1J743-6-4

HOSE END,45º FEMALE SWIVEL,SEAL LOK

48800

1JC43-4-4

HOSE END,FEMALE SWIVEL,SEAL LOK

42768

1JO43-4-4

HOSE END,45º FEMALE SWIVEL,SEAL LOK

42776

601-8

42777

1J743-16-16

SLEEVE,NYLON,1.06" ID SLEEVE,NYLON,1.42" ID HOSE,1/2 INCH ID

SLEEVE,NYLON,.86" ID

HOSE END,MALE,SEAL LOK

48801

1J743-4-4

HOSE,1/2 INCH ID

48802

1J943-4-4

HOSE END,90º FEMALE SWIVEL,SEAL LOK

HOSE END,45º FEMALE SWIVEL,SEAL LOK

48804

1JM43-4-4

HOSE END,MALE,SEAL LOK, NO O-RING

42786

16 CLO-S

ELBOW,90º,MALE PIPE TO ORFS

48805

10643-4-4

HOSE END,FEMALE SWIVEL,JIC

42787

16 R6LO-S

RUN TEE,SWIVEL NUT,ORFS

48806

13943-4-4

HOSE END,90º FEMALE SWIVEL,JIC

42788 16-8 TRLO-BL-S

REDUCER,TUBE END TO SWIVEL,ORFS

48807

1JS43-4-4

HOSE END,FEMALE SWIVEL,SEAL LOK

42789

6-6 CLO-S

ELBOW,90º,MALE PIPE TO ORFS

48808

3JC82-8-8

HOSE END,FEMALE SWIVEL,SEAL LOK

42790

8-10 V5OLO-S

ELBOW,45º,STRAIGHT THREAD TO ORFS

48809

3JC82-12-12

HOSE END,FEMALE SWIVEL,SEAL LOK

42791

3/4 CD-S

ELBOW,90º,MALE TO FEMALE PIPE

48810

1JC43-6-4

HOSE END,FEMALE SWIVEL,SEAL LOK

42792

3/4 X 1/2 PTR-S

REDUCER,MALE TO FEMALE PIPE

48811

1J943-6-4

HOSE END,90º FEMALE SWIVEL,SEAL LOK

42793

1/2 CR-S

ELBOW,90º,MALE PIPE

48812

1JC43-6-6

HOSE END,FEMALE SWIVEL,SEAL LOK

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Part No. 52853

800 • Hydraulic Hoses and Fittings

August 2007

Hydraulic Hose and Fitting Cross-reference

804.1 Rev A

Genie PN Parker PN

Description

Genie PN Parker PN

Description

48813

1J143-6-6

HOSE END,90º FEMALE SWIVEL,SEAL LOK

48875

RUN TEE,SWIVEL NUT,ORFS

48814

1J543-6-6

HOSE END,90º FEMALE SWIVEL,SEAL LOK

488774 F5OLO-SW/.025ORI CONNECTOR,STRAIGHT THREAD TO ORFS,

48815

1J743-6-6

HOSE END,45º FEMALE SWIVEL,SEAL LOK

48816

1J943-6-6

HOSE END,90º FEMALE SWIVEL,SEAL LOK

48878

16-12 C5OLO-S

48817

1JS43-6-8

HOSE END,FEMALE SWIVEL,SEAL LOK

48879

8 C6LO-S

48818

1J943-8-4

HOSE END,90º FEMALE SWIVEL,SEAL LOK

48880

PD6-285

CAP,DIAGNOSTIC NIPPLE

48819

1JC43-8-6

HOSE END,FEMALE SWIVEL,SEAL LOK

48881

6 HLO-S

UNION,ORFS

48820

1J743-8-6

HOSE END,45º FEMALE SWIVEL,SEAL LOK

48882

PD34BTL

DIAGNOSTIC NIPPLE,SEAL-LOK SWIVEL

48821

1J943-8-6

HOSE END,90º FEMALE SWIVEL,SEAL LOK

48883

8 P5ON-S

PLUG,STRAIGHT THREAD

48822

1JC43-8-8

HOSE END,FEMALE SWIVEL,SEAL LOK

48884 8M18F87OMLO-S

48823

1JS43-8-8

HOSE END,FEMALE SWIVEL,SEAL LOK

48824

1J143-8-8

HOSE END,90º FEMALE SWIVEL,SEAL LOK

48825

1J543-8-8

HOSE END,90º FEMALE SWIVEL,SEAL LOK

48826

1J743-8-8

HOSE END,45º FEMALE SWIVEL,SEAL LOK

48827

1J943-8-8

HOSE END,90º FEMALE SWIVEL,SEAL LOK

6 R6LO-S

W/.025 ORI ELBOW,90º,STRAIGHT THREAD TO ORFS ELBOW,90º,SWIVEL NUT ORFS

CONNECTOR,METRIC,STRAIGHT THREAD TO ORFS

48885

4 WGTX-WLN-S

CONNECTOR,BULKHEAD,FEMALE PIPE TO FLARE TUBE

488864 F5OLO-SW/2MM OFF CONNECTOR,MACHINED STRAIGHT THREAD TO ORFS

48828

1JC43-10-8

HOSE END,FEMALE SWIVEL,SEAL LOK

48887

48829

1JS43-10-8

HOSE END,FEMALE SWIVEL,SEAL LOK

48888

10-12 V5OLO-S

HOSE END,45º FEMALE SWIVEL,SEAL LOK

48890

4 S5OLO-S 4 S6LO-S

BRANCH TEE,SWIVEL NUT TO ORFS ELBOW,90º,SWIVEL NUT ORFS

48830

1J743-10-8

48831

1J943-10-8

48833

1JC43-10-10

48834

1J943-10-10

4 CTX-S

HOSE END,90º FEMALE SWIVEL,SEAL LOK

48891

HOSE END,FEMALE SWIVEL,SEAL LOK

48892

6 C6LO-S

HOSE END,90º FEMALE SWIVEL,SEAL LOK

48893

6 F5OHAO-S 8 WLO-WLNL-S

48835

1JS43-10-12

HOSE END,FEMALE SWIVEL,SEAL LOK

48894

48836

1JC43-12-8

HOSE END,FEMALE SWIVEL,SEAL LOK

48895 DT-370-MSMO-5 6 JLO-S

ELBOW,90º,MALE PIPE TO FLARE TUBE ELBOW,45º,STRAIGHT THREAD TO ORFS BRANCH TEE,STRAIGHT THREAD TO ORFS

UNION,STRAIGHT THREAD UNION,BULKHEAD,ORFS VALVE,CHECK

48837

1JS43-12-8

HOSE END,FEMALE SWIVEL,SEAL LOK

48896

48838

1J743-12-8

HOSE END,45º FEMALE SWIVEL,SEAL LOK

48897 DT-750-MSMS-5

VALVE,CHECK

UNION,TEE,ORFS

48839

1J943-12-8

HOSE END,90º FEMALE SWIVEL,SEAL LOK

48898 DT-750-MOMS-5

VALVE,CHECK

48840

1J943-12-10

HOSE END,90º FEMALE SWIVEL,SEAL LOK

48899 DT-620-MOMS-5

VALVE,CHECK

48841

1JC43-12-12

HOSE END,FEMALE SWIVEL,SEAL LOK

489004-6 F5OLO-SW/.035ORI

48842

1JO43-12-12

HOSE END,MALE,SEAL LOK

48843

1J143-12-12

HOSE END,90º FEMALE SWIVEL,SEAL LOK

48844

1J543-12-12

HOSE END,90º FEMALE SWIVEL,SEAL LOK

48845

1J743-12-12

HOSE END,45º FEMALE SWIVEL,SEAL LOK

48846

1J943-12-12

HOSE END,90º FEMALE SWIVEL,SEAL LOK

48847

13943-12-12

HOSE END,90º FEMALE SWIVEL,JIC

48848

10543-12-12

HOSE END,MALE,STRAIGHT THREAD

48849

1JC71-12-12

HOSE END,FEMALE SWIVEL,SEAL LOK

48850

1JS71-12-12

HOSE END,FEMALE SWIVEL,SEAL LOK

48851

1J171-12-12

HOSE END,90º FEMALE SWIVEL,SEAL LOK

48852

1J771-12-12

HOSE END,45º FEMALE SWIVEL,SEAL LOK

48853

1J971-12-12

HOSE END,90º FEMALE SWIVEL,SEAL LOK

48854

1JC43-16-16

HOSE END,FEMALE SWIVEL,SEAL LOK

48855 48856

1J943-16-16 1J171-16-16

48857

1J971-16-16

48859

1JS43-8-4

HOSE END,90º FEMALE SWIVEL,SEAL LOK HOSE END,90º FEMALE SWIVEL,SEAL LOK

PD36BTL

DIAGNOSTIC NIPPLE,SEAL-LOK SWIVEL

6 PNLO-S

PLUG,TUBE END,ORFS

Part No. 52853

16-1 AOE4G-S

ELBOW,90º LONG,FEMALE PIPE TO

48903

1 FF-S

48904

4 C5OLO-S

48905

4 F5OLO-S

CONNECTOR,STRAIGHT THREAD TO ORFS

48906

4 R5OLO-S

RUN TEE,STRAIGHT THREAD

48907

4 V5OLO-S

48908

4 R6LO-S

STRAIGHT THREAD

48909 4 WJJLO-WLNL-S

NIPPLE,PIPE ELBOW,90º,STRAIGHT THREAD TO ORFS

ELBOW,45º,STRAIGHT THREAD TO ORFS RUN TEE,SWIVEL NUT,ORFS RUN TEE, BULKHEAD,ORFS

489104 GTX-S W/.030ORIFIC

CONNECTOR,FEMALE PIPE TO FLARE TUBE

48911

4-6 C5OLO-S

ELBOW,90º,STRAIGHT THREAD TO ORFS

48912

4-6 F5OLO-S

CONNECTOR,STRAIGHT THREAD TO ORFS

489134-6 F5OLO-SW/.030OR

CONNECTOR,STRAIGHT THREAD TO ORFS,

W/.030 ORI 48914

4-8 F5OLO-S

48915

6 C5OLO-S

ELBOW,90º,STRAIGHT THREAD TO ORFS

CONNECTOR,STRAIGHT THREAD TO ORFS

48916

6 F5OLO-S

CONNECTOR,STRAIGHT THREAD TO ORFS

48917

6 FF5OLO-S

CONNECTOR,LONG,STRAIGHT THREAD TO ORFS

HOSE END,FEMALE SWIVEL,SEAL LOK

48873

6 PNTX-S

48902

HOSE END,90º FEMALE SWIVEL,SEAL LOK

48867

48874

CONNECTOR,STRAIGHT THREAD TO ORFS,

W/.035 ORI

PLUG,FLARE TUBE

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

800 • Hydraulic Hoses and Fittings

August 2007

Figure

Rev

Description

805.1

A

Hydraulic Hose and Fitting Cross-reference

RUN TEE,STRAIGHT THREAD

48967

Genie PN Parker PN

Description

Genie PN Parker PN

Description

48919

6 S5OLO-S

BRANCH TEE,STRAIGHT THREAD TO ORFS

48968 12 WLO-WLNL-S

UNION,BULKHEAD,ORFS

48920

6 V5OLO-S

ELBOW,45º,STRAIGHT THREAD TO ORFS

48969 12 WJJLO-WLNL-S

RUN TEE, BULKHEAD,ORFS

48921

6 FLO-S

CONNECTOR,MALE PIPE TO ORFS

48970 12 WELO-WLNL-S

UNION,90º BULKHEAD W/NUT,ORFS

48922

6-6 FLO-S

CONNECTOR,MALE PIPE TO ORFS

48971

12 G5G5JG5-S

48923

6 P5ON-S

PLUG,STRAIGHT THREAD

48972

12 XHL6-S

48918

6 R5OLO-S

48925

6 WELO-S

48926

6-4 C5OLO-S

12 JLO-S

UNION TEE,ORFS

TEE,FEMALE STRAIGHT THREAD ADAPTER, 37º MALE TO SWIVEL ORFS

UNION,90º BULKHEAD,ORFS

48973

12-1/2 F5OG-S

ADAPTER,FEMALE PIPE TO STRAIGHT THREAD

ELBOW,90º,STRAIGHT THREAD TO ORFS

48974

12-10 C5OLO-S

ELBOW,90º,STRAIGHT THREAD TO ORFS

48927

6-4 F5OLO-S

CONNECTOR,STRAIGHT THREAD TO ORFS

48975

12-10 F5OLO-S

CONNECTOR,STRAIGHT THREAD TO ORFS

48928

6-4 V5OLO-S

ELBOW,45º,STRAIGHT THREAD TO ORFS

48976

12-16 C5OLO-S

ELBOW,90º,STRAIGHT THREAD TO ORFS

48929

6-8 C5OLO-S

ELBOW,90º,STRAIGHT THREAD TO ORFS

48977

12-16 F5OLO-S

CONNECTOR,STRAIGHT THREAD TO ORFS

48930

6-8 F5OLO-S

CONNECTOR,STRAIGHT THREAD TO ORFS

48978

12-16 V5OLO-S

ELBOW,45º,STRAIGHT THREAD TO ORFS

48931

6-10 F5OLO-S

CONNECTOR,STRAIGHT THREAD TO ORFS

48980

12-16 FLO-S

CONNECTOR,MALE PIPE TO ORFS

48932

8 C5OLO-S

ELBOW,90º,STRAIGHT THREAD TO ORFS

48983

16 C5OLO-S

ELBOW,90º,STRAIGHT THREAD TO ORFS

48933

8 F5OLO-S

CONNECTOR,STRAIGHT THREAD TO ORFS

48984

16 F5OLO-S

CONNECTOR,STRAIGHT THREAD TO ORFS

48934

8 FF5OLO-S

CONNECTOR,LONG,STRAIGHT THREAD TO ORFS

48985

16 V5OLO-S

ELBOW,45º,STRAIGHT THREAD TO ORFS

48935

8 R5OLO-S

RUN TEE,STRAIGHT THREAD

48986

16 FLO-S

CONNECTOR,MALE PIPE TO ORFS

48936

8 S5OLO-S

BRANCH TEE,STRAIGHT THREAD TO ORFS

48988

16 CD45-S

ELBOW,45º,MALE TO FEMALE PIPE

48937

8 V5OLO-S

ELBOW,45º,STRAIGHT THREAD TO ORFS

48989

12 CD45-S

ELBOW,45º,MALE TO FEMALE PIPE

48938

8 R6LO-S

RUN TEE,SWIVEL NUT,ORFS

48990

8 CD45-S

ELBOW,45º,MALE TO FEMALE PIPE

48939

8 S6LO-S

CONNECTOR,MALE PIPE TO ORFS

BRANCH TEE,SWIVEL NUT TO ORFS

48991

16-12 FLO-S

48940 8 WJJLO-WLNL-S

RUN TEE, BULKHEAD,ORFS

48992

16-12 V5OLO-S

48941

8-4 TRLO-S

REDUCER,TUBE END TO SWIVEL,ORFS

48993

XV501-12

BALL VALVE

48942

8-6 C5OLO-S

ELBOW,90º,STRAIGHT THREAD TO ORFS

48994

XV501-16

BALL VALVE

48943

8-6 F5OLO-S

CONNECTOR,STRAIGHT THREAD TO ORFS

48995

XV510P-12

BALL VALVE

48944

8-8 FLO-S

CONNECTOR,MALE PIPE TO ORFS

48996

XV510P-16

BALL VALVE

48945

8 FTX-S

CONNECTOR,MALE PIPE TO FLARE TUBE

48997

PD341

DIAGNOSTIC NIPPLE, STRAIGHT THREAD

48946

8-10 F5OLO-S

CONNECTOR,STRAIGHT THREAD TO ORFS

48998

PD 361

DIAGNOSTIC NIPPLE, STRAIGHT THREAD

48947

8-12 C5OLO-S

ELBOW,90º,STRAIGHT THREAD TO ORFS

48999 DT-500-MOMS-5

VALVE,CHECK

48948

8-12 F5OLO-S

CONNECTOR,STRAIGHT THREAD TO ORFS

49201

10 V5OLO-S

ELBOW,45º,STRAIGHT THREAD TO ORFS

48949

8-16 F5OLO-S

HOSE END,FEMALE SWIVEL,SEAL LOK

48950

10 C5OLO-S

48951

10 CC5OLO-S

48952

CONNECTOR,STRAIGHT THREAD TO ORFS

49202

1JC43-12-10

ELBOW,90º,STRAIGHT THREAD TO ORFS

49203

10-8 V5OLO-S

ELBOW,90º LONG,STRAIGHT THREAD TO ORFS

49205

6 F5OHAO-S

10 F5OLO-S

CONNECTOR,STRAIGHT THREAD TO ORFS

49207

PD34BTL

48953

10 R5OLO-S

RUN TEE,STRAIGHT THREAD

49209

8M18F870MX-S

48954

10 S5OLO-S

BRANCH TEE,STRAIGHT THREAD TO ORFS 49212

8 WGTX-WLN-S

48955

10 R6LO-S

RUN TEE,SWIVEL NUT,ORFS

ELBOW,45º,STRAIGHT THREAD TO ORFS

ELBOW,45º,STRAIGHT THREAD TO ORFS UNION,STRAIGHT THREAD DIAGNOSTIC NIPPLE,SEAL-LOK SWIVEL CONNECTOR,METRIC,STRAIGHT THREAD TO FLARE TUBE CONNECTOR,BULKHEAD,FEMALE PIPE TO FLARE TUBE

48956 10-4 TRLO-BL-S

REDUCER,TUBE END TO SWIVEL,ORFS

48957 10-6 TRLO-BL-S

REDUCER,TUBE END TO SWIVEL,ORFS

49213

30682-8-8

48958

10-12 F5OLO-S

CONNECTOR,STRAIGHT THREAD TO ORFS

49216

831-8

48959

12 C5OLO-S

ELBOW,90º,STRAIGHT THREAD TO ORFS

49217

33982-8-8

HOSE END,FEMALE SWIVEL,JIC HOSE,1/2 INCH ID HOSE END,90º FEMALE SWIVEL,JIC

48960

12 F5OLO-S

CONNECTOR,STRAIGHT THREAD TO ORFS

49219

PS-B-35

48961

12 R5OLO-S

RUN TEE,STRAIGHT THREAD

49418

4-6 V5OLO-S

48962

12 S5OLO-S

BRANCH TEE,STRAIGHT THREAD TO ORFS

49511

DT370-MOMS-5

48963

12 V5OLO-S

ELBOW,45º,STRAIGHT THREAD TO ORFS

49512

1 DD-S

ELBOW,90º,FEMALE PIPE

48964

12 R6LO-S

RUN TEE,SWIVEL NUT,ORFS

49513

1 FF-S

NIPPLE,PIPE

48965

12 CLO-S

ELBOW,90º,MALE PIPE TO ORFS

49514

10 HP5ON-S

PLUG,STRAIGHT THREAD

CONNECTOR,MALE PIPE TO ORFS

49515

12-16 CLO-S

ELBOW,90º,MALE PIPE TO ORFS

48966

12 FLO-S

SLEEVE,NYLON,2.19" ID ELBOW,45º,STRAIGHT THREAD TO ORFS VALVE,CHECK

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Part No. 52853

800 • Hydraulic Hoses and Fittings

August 2007

Hydraulic Hose and Fitting Cross-reference

49517

6 HP5ON-S

804.1 Rev A

PLUG,STRAIGHT THREAD

54283

Genie PN Parker PN

Description

Genie PN Parker PN

Description

49519

CONNECTOR,STRAIGHT THREAD TO ORFS

54428 8M18C87OMLO-S

ELBOW, 90º METRIC, STRAIGHT THREAD TO ORFS

16-12 F5OLO-S

8-10 C5OLO-S

ELBOW,90º,STRAIGHT THREAD TO ORFS

49520

4 VTX-S

ELBOW,45º,MALE PIPE TO FLARE TUBE

54803

FS-F-16-10

SLEEVE,FIRE,.96" ID

49530

16 C6LO-S

ELBOW,90º,SWIVEL NUT ORFS

54954

10143-2-4

HOSE END, MALE PIPE

49612

PKT02586

O-RING KIT (ORFS FITTINGS)

55190

3/8 HP-S

PLUG,PIPE THREAD

49613

PKT06276

PLUG AND CAP KIT-SERVICE,ORFS

55448

8 HLO-S

49728

10143-12-12

HOSE END, MALE PIPE

55839

6 F65OX-S

49729

16-1 F5OG-S

49814

12-8 FLO-S

UNION,ORFS CONNECTOR,STRAIGHT THREAD TO 37º SWIVEL

ADAPTER,FEMALE PIPE TO STRAIGHT THREAD

55968

10 C5OX-S

ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE

CONNECTOR,MALE PIPE TO ORFS

56003

6 CC5OLO-S

ELBOW,90º LONG,STRAIGHT THREAD TO ORFS

49829 DT-500-MOMF-5

VALVE,CHECK

56166

BV-0837

49831

881-12

HOSE,3/4 INCH ID

56188

10143-8-6

49834

16 JLO-S

BALL VALVE,90º HOSE END, MALE PIPE

UNION TEE,ORFS

56233

2-011

O-RING,ORFS,-4

49838 12-8 TRLO-BL-S

REDUCER,TUBE END TO SWIVEL,ORFS

56234

2-012

O-RING,ORFS,-6

49840

UNION TEE,ORFS

56235

2-014

O-RING,ORFS,-8

49844 10-8 TRLO-BL-S

REDUCER,TUBE END TO SWIVEL,ORFS

56236

2-016

O-RING,ORFS,-10

49854

8 P5ON-S

PLUG,STRAIGHT THREAD

56237

2-018

O-RING,ORFS,-12

49855

1JC43-16-12

HOSE END,FEMALE SWIVEL,SEAL LOK

56238

2-021

O-RING,ORFS,-16

49859

4 P5ON-S

PLUG,STRAIGHT THREAD

56352

6 WLNL-S

49861

4 FF5OLO-S

CONNECTOR,LONG,STRAIGHT THREAD TO ORFS

56353

3J782-12-12

HOSE END,45º FEMALE SWIVEL,SEAL LOK

49867

12-3/4 F5OG-S

HOSE END,90º FEMALE SWIVEL,SEAL LOK

51152

6 R6X-S

51153

6-4 TRTX-S

51154

4-4 GTX

51264

881-12

8 JLO-S

ADAPTER,FEMALE PIPE TO STRAIGHT THREAD

56354

3J982-12-12

RUN TEE,SWIVEL NUT,ORFS

56604

10-8 F5OLO-S

REDUCER,TUBE END TO SWIVEL,ORFS

56639

3JC82-10-10

LOCKNUT,BULKHEAD

CONNECTOR,STRAIGHT THREAD TO ORFS HOSE END,FEMALE SWIVEL,SEAL LOK

CONNECTOR,FEMALE PIPE TO FLARE TUBE

56640

3J982-10-10

HOSE END,90º FEMALE SWIVEL,SEAL LOK

HOSE,3/4 INCH ID

56655

3JC82-8-10

HOSE END,FEMALE SWIVEL,SEAL LOK

51265

8 JLO-S

UNION TEE,ORFS

56676

10-8 C5OLO-S

51508

6 BTX-S

NUT,FLARE TUBE

56776

471TC-6

51580 12-8 TRLO-BL-S

TUBE END REDUCER,ORFS

56777

471TC-8

51628

6 R6X-S

RUN TEE,SWIVEL NUT,ORFS

56789

811-16

HOSE,1 INCH ID

51735

3/8 HHP

PLUG,PIPE THREAD

57884

3/8 FF

NIPPLE,PIPE

51803

1J943-6-8

HOSE END,90º FEMALE SWIVEL,SEAL LOK

59335

6 FNL-S

CAP, TUBE END

53023

125HBL-5-4

FITTING,HOSE BARB TO MALE PIPE

59342

4 FNL-S

CAP, TUBE END

53497

PKT02585

O-RING KIT

59371

8 HP5ON-S

53499

1JC71-16-16

HOSE END,FEMALE SWIVEL,SEAL LOK

60653

BV-0751

53500

3-904

O-RING,STRAIGHT THREAD,-4

60806

125HB-3-4

53501

3-906

O-RING,STRAIGHT THREAD,-6

61064

5-1/4 F5OG-S

53502

3-908

O-RING,STRAIGHT THREAD,-8

61079 4 WELO-WLNL-S

UNION,90º BULKHEAD W/NUT,ORFS

53503

3-910

O-RING,STRAIGHT THREAD,-10

61080

6 WLO-WLNL-S

UNION,BULKHEAD,ORFS

53535

3-912

O-RING,STRAIGHT THREAD,-12

61083

24 F5OLO-S

CONNECTOR,STRAIGHT THREAD TO ORFS

53536

4-PNLO-S

PLUG,TUBE END,ORFS

61086

20 R5OLO-S

RUN TEE,STRAIGHT THREAD

53537

6 PNLO-S

PLUG,TUBE END,ORFS

61090

24-20 F5OLO-S

CONNECTOR,STRAIGHT THREAD TO ORFS

53538

8 PNLO-S

PLUG,TUBE END,ORFS

61091

1J943 24-24

HOSE END,90º FEMALE SWIVEL,SEAL LOK

53539

10 PNLO-S

PLUG,TUBE END,ORFS

61093

1J978-12-12

HOSE END,90º FEMALE SWIVEL,JIC

53540

12 PNLO-S

PLUG,TUBE END,ORFS

61095

1JS43-20-16

HOSE END,FEMALE SWIVEL,SEAL LOK

53946

129HB-5-4

FITTING,90º HOSE BARB TO MALE PIPE

61100

811-24

53951

8-1/4F50G-S

ADAPTER,FEMALE PIPE TO STRAIGHT THREAD

61130

1JS43-24-24

HOSE END,FEMALE SWIVEL,SEAL LOK

ELBOW,90º,STRAIGHT THREAD TO ORFS HOSE,3/8 INCH ID HOSE,1/2 INCH ID

PLUG,STRAIGHT THREAD BALL VALVE FITTING,HOSE BARB TO MALE PIPE ADAPTER,FEMALE PIPE TO STRAIGHT THREAD

HOSE,11/2 INCH ID

53980

6 S6LO-S

BRANCH TEE,SWIVEL NUT TO ORFS

61131

1JS78 12-12

HOSE END,FEMALE SWIVEL,SEAL LOK

54132

4 C6LO-S

ELBOW,90º,SWIVEL NUT ORFS

61132

1J778-12-12

HOSE END,45º FEMALE SWIVEL,JIC

54135

11343-16-16

HOSE END,MALE SWIVEL,PIPE

61152

139HB-6-4

Part No. 52853

ELBOW,45º,BARB TO MALE PIPE

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

800 • Hydraulic Hoses and Fittings

August 2007

Figure

Rev

Description

805.1

A

Hydraulic Hose and Fitting Cross-reference

61251

BALL VALVE

73436

Genie PN Parker PN

BV-0750

Description

Genie PN Parker PN

Description

61259

4 CC5OLO-S

ELBOW,90º LONG,STRAIGHT THREAD TO ORFS

73437

61C-4

NUT,COMPRESSION

61260

20-12 TRLO-BL

REDUCER,TUBE END TO SWIVEL,ORFS

73438

33482-4-4B

61262

12 C6LO-S

ELBOW,90º,SWIVEL NUT ORFS

73767

1CD-S

61263

20 F5OHAO-S

UNION,STRAIGHT THREAD

73768

20-16-F5OG5-S

61264

6-10 C5OLO-S

ELBOW,90º,STRAIGHT THREAD TO ORFS

73769

16-20 F5OLO-S

UNION,BULKHEAD 45º,ORFS

74660 6-8 F42EDMLO-S

CONNECTOR,MALE BSPP TO ORFS

61268 4 WNLO-WLNL-S

UNION,BULKHEAD 45º,ORFS

74661 8-8 F42EDMLO-S

CONNECTOR,MALE BSPP TO ORFS

61269

4 WLO-WLNL-S

UNION,BULKHEAD,ORFS

75007

4 FLO-S

CONNECTOR,MALE PIPE TO ORFS

61272

12 AOEL6

ELBOW,90º,STRAIGHT THREAD TO ORFS SWIVEL

75008

1/8 HP-S

PLUG,PIPE THREAD

61316

482TC-16

HOSE,1 INCH ID

75014

1/2 HP-S

PLUG,PIPE THREAD

61321

6 JLO-S

UNION TEE,ORFS

75042 8 WELO-WLNL-S

UNION,90º BULKHEAD W/NUT,ORFS

61327

782-12

HOSE,3/4 INCH ID

75043

3/4 FF-S

NIPPLE,PIPE

61328

881-24

HOSE,11/2 INCH ID

75254

24 F5OHAO-S

61336

11943-20-24

HOSE END,90º FLANGE HEAD

75255

12 F5OHAO-S

RUN TEE, BULKHEAD,ORFS

75256

XV5O6P-24

61346 8 WNLO-WLNL-S 4

UNION,BULKHEAD 45º,ORFS

75574

4 WLNL-S

61569

33782-8-8

HOSE END,45º FEMALE SWIVEL,JIC

75612 8 WJLO-WLNL-S

RUN TEE, BULKHEAD,ORFS

61610

12 FF5OLO-S

CONNECTOR,LONG,STRAIGHT THREAD TO ORFS

75613

12-8 F5OG5-S

ADAPTER,FEMALE PIPE TO STRAIGHT THREAD

61742

1/8 X 1.5 FFF

NIPPLE,PIPE

75614

8 CC5OLO-S

ELBOW,90º LONG,STRAIGHT THREAD TO ORFS

63426

8 PNTX-S

PLUG,FLARE TUBE

75628

1JB43-4-4

64271

4 WLO-WLNL-S

UNION,BULKHEAD,ORFS

75631

801-6

64272

6 WLO-WLNL-S

UNION,BULKHEAD,ORFS

75654

20 F5OLO-S

CONNECTOR,STRAIGHT THREAD TO ORFS

65776

8 F65OL-S

CONNECTOR,STRAIGHT THREAD TO

75655

1J943-20-20

HOSE END,90º FEMALE SWIVEL,SEAL LOK

65880

6001012

66154

6 WTX-WLNS

66155

6 WETX-S

66156

6 WLN-S

66389

6-8 F5OX-S

66392

6 R5OX-S

66396

811-12

66829 67217 67339

10-6 F5OX-S

67357

13943-8-6

67358

10 HP5ON-S

67371

12 S6LO-S

67498

4 FNL-S

67906

DC-370-F0F0-5

69316

8 FLO-S

69333

H3174PP

69503

4 F65OX-S

61265 6 WNLO-WLNL-S

61345 12 WJJLO-WLNL-S

60C-4

ORFS SWIVEL

75656

881-20

O-RING KIT

75971

8 F5OHAO-S

UNION,BULKHEAD,FLARE TUBE

77307

1JB43-8-8

UNION,BULKHEAD 90º,FLARE TUBE

77309

8 WLNL-S

BULKHEAD LOCKNUT

77379 8M18C87OMX-S

CONNECTOR,STRAIGHT THREAD TO FLARE TUBE

SLEEVE,COMPRESSION

HOSE END,PUSH LOK,MALE ELBOW,90º,MALE TO FEMALE PIPE ADAPTER,FEMALE PIPE TO STRAIGHT THREAD CONNECTOR,STRAIGHT THREAD TO ORFS

UNION,STRAIGHT THREAD UNION,STRAIGHT THREAD BALL VALVE BULKHEAD LOCKNUT

HOSE END,BULKHEAD,SEAL LOK HOSE,3/8 INCH ID

HOSE,1-1/4 INCH ID UNION,STRAIGHT THREAD HOSE END,BULKHEAD,SEAL LOK BULKHEAD LOCKNUT ELBOW,90º METRIC,STRAIGHT THREAD TO FLARE TUBE

RUN TEE,STRAIGHT THREAD

77703

3J982-8-8

HOSE,3/4 INCH ID

77711

801-10

H3174PP

CLAMP,TUBE

77758 12 WNLO-WLNL-S

UNION,BULKHEAD 45º,ORFS

4 KLO-S

UNION,CROSS,ORFS

78091

6 C6X-S

ELBOW,90º,SWIVEL NUT TO FLARE TUBE

CONNECTOR,STRAIGHT THREAD TO FLARE TUBE

78684

30582-8-8B

HOSE END,90º FEMALE SWIVEL,JIC

78852

549-2

PLUG,STRAIGHT THREAD

78855

10657-4-2

BRANCH TEE,SWIVEL NUT TO ORFS

79138

PS-B-37

CAP, TUBE END

79476

1JS43-6-8

VALVE,CHECK

79847

12-3/4 A0EG-S

CONNECTOR,MALE PIPE TO ORFS

80044

8 CLO-S

CLAMP,HYDRAULIC HOSE

80502

8 F5OX-S

CONNECTOR,STRAIGHT THREAD TO FLARE TUBE

CONNECTOR,STRAIGHT THREAD TO 37º SWIVEL

80503

8 C5OX-S

ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE

CAP, TUBE END

81010

AS-B-27

ADAPTER,CONVERSION

83052

821-6

HOSE,3/8 INCH ID HOSE,1/2 INCH ID

69775

8 FNL-S

71038

1/4X1/4F3HG-S

71196

12-8 F5OLO-S

71383

1/4 CD45-S

72270

12FNL-S

CONNECTOR,STRAIGHT THREAD TO ORFS

83053

821-8

ELBOW,45º,MALE TO FEMALE PIPE

83054

821-12

CAP, TUBE END

83055

30682-6-6

HOSE END,90º FEMALE SWIVEL,SEAL LOK HOSE,5/8 INCH ID

HOSE END,PUSH LOK,MALE HOSE,1/8 INCH ID HOSE END,FEMALE SWIVEL,JIC SLEEVE,NYLON,2.38" ID HOSE END,FEMALE SWIVEL,SEAL LOK ELBOW,90º,STRAIGHT THREAD TO FEMALE PIPE ELBOW,90º,MALE PIPE TO ORFS

SLEEVE,NYLON,1.63" ID

HOSE,3/4 INCH ID HOSE END,FEMALE SWIVEL,JIC

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Part No. 52853

800 • Hydraulic Hoses and Fittings

August 2007

Hydraulic Hose and Fitting Cross-reference

83056

HOSE END,FEMALE SWIVEL,JIC

88938

Genie PN Parker PN

30682-12-12

Description

Genie PN Parker PN

Description

83057

33782-6-6

HOSE END,45º FEMALE SWIVEL,JIC

88939

HOSE END,90º FEMALE SWIVEL,ORFS

83058

33982-6-6

HOSE END,90º FEMALE SWIVEL,JIC

88940

811-16

83060

33982-12-12

HOSE END,90º FEMALE SWIVEL,JIC

88944

1J988-20-20

83063

13743-4-4

HOSE END,45º FEMALE SWIVEL,JIC

89403

16 VLO-S

83064

13743-8-8

HOSE END,45º FEMALE SWIVEL,JIC

89449 6 WJJLO-WLNL-S

83065

13743-12-12

HOSE END,45º FEMALE SWIVEL,JIC

89489

4 WJMLO-S

83066

13943-8-8

HOSE END,90º FEMALE SWIVEL,JIC

89551

1JB43-6-6

HOSE END,BULKHEAD,SEAL LOK

83067

14143-6-6

HOSE END,90º FEMALE SWIVEL,JIC

89552

1JB43-8-8

HOSE END,BULKHEAD,SEAL LOK

83068

14143-8-8

HOSE END,90º FEMALE SWIVEL,JIC

89593

20 C5OLO-S

83069

14143-12-12

HOSE END,90º FEMALE SWIVEL,JIC

94161

8-8 CLO-S

ELBOW,90º,MALE PIPE TO ORFS

83070

772-8

HOSE,1/2 INCH ID

94358

351TC-12

HOSE,3/4 INCH ID CONNECTOR,MALE PIPE TO ORFS

1JC88-16-16

1J988-16-16

804.1 Rev A

HOSE END,FEMALE SWIVEL,SEAL LOK

HOSE,1 INCH ID HOSE END,90º FEMALE SWIVEL,ORFS ELBOW,45º,MALE PIPE TO ORFS RUN TEE, BULKHEAD,ORFS BRANCH TEE,BULKHEAD,ORFS

ELBOW,90º,STRAIGHT THREAD TO ORFS

83071

10671-8-8

HOSE END,FEMALE SWIVEL,JIC

94418

20 FLO-S

83072

10671-12-12

HOSE END,FEMALE SWIVEL,JIC

96358

12 TX-S

83073

13771-8-8

HOSE END,45º FEMALE SWIVEL,JIC

96359

12 BTX-S

83074

13771-12-12

HOSE END,45º FEMALE SWIVEL,JIC

96397

8 F5OX-S

CONNECTOR,STRAIGHT THREAD TO FLARE TUBE

83075

13971-8-8

HOSE END,90º FEMALE SWIVEL,JIC

96398

12-8 F5OX-S

CONNECTOR,STRAIGHT THREAD TO FLARE TUBE

83076

13971-12-12

HOSE END,90º FEMALE SWIVEL,JIC

96402

10343-6-6

HOSE END,MALE,JIC

83077

14171-8-8

HOSE END,90º FEMALE SWIVEL,JIC

96407

30382-6-6B

HOSE END,MALE,JIC

83078

14171-12-12

HOSE END,90º FEMALE SWIVEL,JIC

83080

13943-16-16

HOSE END,90º FEMALE SWIVEL,JIC

83103

10671-16-12

HOSE END,FEMALE SWIVEL,JIC

83104

10671-10-12

HOSE END,FEMALE SWIVEL,JIC

83112

1JC71-8-8

HOSE END,FEMALE SWIVEL,SEAL LOK

83113

1JS71-16-12

HOSE END,FEMALE SWIVEL,SEAL LOK

83114

1JS71-10-12

HOSE END,FEMALE SWIVEL,SEAL LOK

83115

1J971-8-8

HOSE END,90º FEMALE SWIVEL,SEAL LOK

83116

1J171-8-8

HOSE END,90º FEMALE SWIVEL,SEAL LOK

83117

1J771-8-8

HOSE END,45º FEMALE SWIVEL,SEAL LOK

83127

1J543-6-8

HOSE END,90º FEMALE SWIVEL,JIC

83128

1JC43-6-8

HOSE END,FEMALE SWIVEL,SEAL LOK

87033

12-6 TRLO-S

REDUCER,TUBE END TO SWIVEL,ORFS

87034

3J782-8-8

87172

12 HP5ON-S

HOSE END,45º FEMALE SWIVEL,SEAL LOK

UNION,BULKHEAD 45º,ORFS

87246

4 C6X-S

ELBOW,90º,SWIVEL NUT TO FLARE TUBE

87679

6 LHP-S

FLANGE SEAL FITTING, MALE

87681

6PLS N0702

88100

SR88100

88311

1JS43-20-20

88353

20 V5OLO-S

88474

10081-20

BONDED SEAL ADAPTER,OIL DRAIN,GM 3.0L HOSE END,FEMALE SWIVEL,SEAL LOK ELBOW,45º,STRAIGHT THREAD TO ORFS Crimp Shell, 1.25”

88475

1988-20-24

88476

JS88-24-24

HOSE END,FEMALE SWIVEL,SEAL LOK

88477

1JC88-20-20

HOSE END,FEMALE SWIVEL,SEAL LOK

88478

811-20 20-16 F5OLO-S

88937

20-16 FLO-S

Part No. 52853

NUT,FLARE TUBE

PLUG,STRAIGHT THREAD

87185 8 WNLO-WLNL-S

88936

SLEEVE,FLARE TUBE

HOSE END,90º FLANGE HEAD

HOSE,11/4 INCH ID CONNECTOR,STRAIGHT THREAD TO ORFS CONNECTOR,MALE PIPE TO ORFS

Genie Z-45/25 and Z-45/25J DC and Bi-Energy

900 • Accessories

Figure

Rev

901.1

A

August 2007

Description Flashing Beacon

1

2

3

4

Z-45/25 and Z-45/25J DC and Bi-Energy

Part No. 52853

900 • Accessories

August 2007

Flashing Beacon

Item

Part No.

Description

Qty.

1

49821

Screw, 8-32 x 1.25 inches

2

20189

Amber Strobe, 12V

3

35461

Flat Washer, No. 8

4

18605

Nylock Nut, 8-32

Part No. 52853

Z-45/25 and Z-45/25J DC and Bi-Energy

901.1 Rev A

900 • Accessories

Figure

Rev

902.1

A

August 2007

Description Platform Options

1 2

24 22 23 1

2

3

2

4

21

1 20

5

7

6

18 19 17 16 15 8

9

10

9

8 14

9

13

9

8

12

11

9

Z-45/25 and Z-45/25J DC and Bi-Energy

Part No. 52853

900 • Accessories

August 2007

Platform Options

Item

Part No.

Description

Qty.

—

28323

—

28322

—

28321

— —

88609 29888

1

7339

Screw - HHC, 1/4 -20 x 0.5 inch, GR 5

2

6091

Nylock Nut, 1/4 -20

3

9599

Tool Tray ...................................... 1

4 — —

28329 28328 28327

Pinch Guard, 4 Foot / 1.2 m ......... 1 Pinch Guard, 5 Foot / 1.5 m Pinch Guard, 6 Foot / 1.8 m

5

28807

Pinch Guard Support .................... 6

6

4266

Screw - HHC, 1/4 -20 x 2 inches, GR 5

7

6889

Low Profile Nylock Nut, 1/4 -20

8

31120

Black End Cap .............................. 2

9

7265

Rivet, 0.375 x 0.25 inch8

10

36870

Swing Gate ................................... 1

11

1487

Gate Latch .................................... 1

12

12161

Snap Pin ....................................... 1

13

1488

Railing Catch ................................ 1

14

35672P

Entry Toeboard (European Platform) ....................................... 1

15 —

35958 35959

Worklight Housing ........................ 2 Worklight Lamp, 48V DC

16

6035

Flat Washer, 5/8 inch

17

35956

Worklight Mount ............................ 2

18

6145

Screw - HHC, 1/4 -20 x 1.5 inches, GR 5

19

6356

Lock Washer, 1/4 inch

20

29193

Red End Cap ................................ 2

21

62128-S

Side Panel - Platform Control Box Cover ..................................... 2

22

6584

Part No. 52853

Pinch Guard Option, 4 Foot / 1.2 m Pinch Guard Option, 5 Foot / 1.5 m Pinch Guard Option, 6 Foot / 1.8 m Platform Control Box Cover Swing Gate Option

Item

Part No.

23

5365

24

32993P

Description

902.1 Rev A

Qty.

Nylock Nut, 10-24 Folding Panel - Platform Control Box Cover ........................ 1

Screw - SHS, 10-24 x 0.625 inch

Z-45/25 and Z-45/25J DC and Bi-Energy

900 • Accessories

August 2007

Figure

Rev

903.1

A

Description Half-height mesh and Swing Gate Options

1

1

2

2

3

2

Clamp

4 5

Mesh Frame

Outside

Inside Not to scale

6

7

8

2

4

15 9 14 7

13 12 12 2

4

7

4 2 2 4

2 11

10

1

3

2

2

1

1

Z-45/25 and Z-45/25J DC and Bi-Energy

Part No. 52853

900 • Accessories

August 2007

Half-height mesh and Swing Gate Options

Item

Part No.

Description

—

107610

Swing Gate, Complete

1

8914

Screw, ¼ -20 x 0.63 inch

2

6638

Flat Washer, ¼ inch

3

54932

Clamp - Rubber Cushion, 1.25 x 0.25 inch

4

6091

Nylock Nut, ¼ -20

5 —

54458 101852

Half Mesh, Left Hand, 6 foot Half Mesh, Left Hand, 5 foot

6 —

54465 101853

Half Mesh, Right Hand, 6 foot Half Mesh, Right Hand, 5 foot

7

55753

Black Plastic Plug, 1.25 inches

8

52752

—

52753

Platform Assembly, 6 foot (1.8 m) with Decals and Half-Height mesh, ANSI and CSA Platform Assembly, 6 foot (1.8 m) with Decals and Half-Height mesh, CE

9

54165

Foot Switch Cover

10

54457

Half-height mesh, Swing Gate

11

107610

Swing Gate

12

7265

Rivet, 0.25 x 0.375 inch

13

1487

Gate Latch

14

1488

Railing Catch

15

63311

Snap Pin

Part No. 52853

Z-45/25 and Z-45/25J DC and Bi-Energy

903.1 Rev A

900 • Accessories

August 2007

Figure

Rev

Description

904.1

B

Airline to Platform

5

1

4

1

2

3

Z-45/25 and Z-45/25J DC and Bi-Energy

Part No. 52853

900 • Accessories

August 2007

Airline to Platform

Item

Part No.

Description

Qty.

—

27887

Air Line to Platform Option Complete

1 —

106142 16073

Air Line Assembly with Fittings ..... 1 Clamp - Rubber Cushioned, 0.63 x 0.25 inch

2

27900

Fitting - Female Bulkhead Adapter, 10 MPT .......................... 2

3

27895

Coupler - Female Quick Disconnect .................................... 1

4

73896

Air Line Bracket ............................ 1

5

27894

Plug - Male Quick Disconnect ...... 1

Part No. 52853

Z-45/25 and Z-45/25J DC and Bi-Energy

904.1 Rev B

900 • Accessories

August 2007

Figure

Rev

Description

905.1

B

Cold Start Package

2 1

Z-45/25 and Z-45/25J DC and Bi-Energy

Part No. 52853

900 • Accessories

August 2007

Cold Start Package

Item

Part No.

Description

—

42488

—

70707

1

28853

Battery Blanket, 110V AC, 60 Hz ............................ 1

2

42489

—

70683

Freeze Plug Heater, 110V AC, 60 Hz (before serial number 26677) ...... 1 Freeze Plug Heater, 110V AC, 60 Hz (after serial number 26676)

Part No. 52853

Cold Start Package (before serial number 26677) Cold Start Package (after serial number 26676)

Z-45/25 and Z-45/25J DC and Bi-Energy

905.1 Rev B

900 • Accessories

Figure

Rev

906.1

A

August 2007

Description Platform Overload Option

1

2 3

4

5

8

6 7

26

3 10 9 11

25 3 10 9

12 14 13 15 18

16 17

3

18

12

6 24

23

22

21

20

19

Z-45/25 and Z-45/25J DC and Bi-Energy

Part No. 52853

900 • Accessories

August 2007

Platform Overload Option

Item

Part No.

Description

Qty.

—

94482

—

94483

1

98154

Platform Support (Z-45/25)

2

4266

Screw - HHC, 1/4 -20 x 2 inches, GR 5

3

6091

Nylock Nut, 1/4 -20

4

94492P

5

6090

Screw - HHC, 1/4 -20 x 0.75 inch, GR 5

6

6638

Flat Washer, 1/4 inch

7

56912

Spring Clip, 1/4 -20

8

61998P

9

6888

Screw - HHC, 1/4 -20 x 1 inch, GR 5

10

45748

Rod End, 0.25 x 2.75 inches

11 —

99174 94643

Pivot Pin, 0.75 x 8.75 inches Zerk Fitting

12

94175

Flanged Bearings, 0.75 x 0.875 x 0.5 inch

13

51063

Screw - RHPM, 10-32 x 1.5 inches, GR 2

14

6146

Flat Washer, #10

15

4828

Nylock Nut, 3/8 -16

16

61975

Spring Retainer

17

61974

Compression Spring, 232 in/lbs

18

101512

Load Support with Bearings (includes item 12)

19 —

94549 94642

Limit Switch (Z-45/25J) Limit Switch (Z-45/25)

20

4266

Screw - HHC, 1/4 -20 x 2 inches, GR 5

21

61972

Limit Switch Mount

22

34619

Rubber Bumper

23

15086

Flat Washer, 0.375 x 1.5 x 0.125 inch

24

21604

Screw - HHC, 3/8 -16 x 3.25 inches, GR 5

Part No. 52853

Platform Overload Option, Complete (Z-45/25) Platform Overload Option, Complete (Z-45/25J)

Item

Part No.

Description

25

61987

Rotator Mount

26

99174

—

94643

Pivot Pin, 0.75 x 8.75 inches (Z-45/25) Zerk Fitting

Access Panel

Platform Support (Z-45/25J)

Z-45/25 and Z-45/25J DC and Bi-Energy

906.1 Rev A

Qty.

California Proposition 65

WARNING The exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

Phone 425.881.1800 Toll Free USA and Canada 800.536.1800 Fax 425.883.3475

Genie Australia Pty Ltd. Phone +61 7 3375 1660 Fax +61 7 3375 1002

Genie Scandinavia Phone +46 31 575100 Fax +46 31 579020

Genie France Phone +33 (0)2 37 26 09 99 Fax +33 (0)2 37 26 09 98

Genie Iberica Phone +34 93 579 5042 Fax +34 93 579 5059

Genie Germany Phone +49 (0)4202 88520 Fax +49 (0)4202 8852-20

Genie U.K. Phone +44 (0)1476 584333 Fax +44 (0)1476 584334

Genie Mexico City Phone +52 55 5666 5242 Fax +52 55 5666 3241

Genie China Phone +86 21 53852570 Fax +86 21 53852569

Genie Malaysia Phone +65 98 480 775 Fax +65 67 533 544

Genie Japan Phone +81 3 3453 6082 Fax +81 3 3453 6083

Genie Korea Phone +82 25 587 267 Fax +82 25 583 910

Genie Brasil Phone +55 11 41 665 755 Fax +55 11 41 665 754

Genie Holland Phone +31 183 581 102 Fax +31 183 581 566

Distributed By:

Genie North America

Parts Manual

Z-45/25 • Z-45/25J DC Power / Bi-Energy Power

(from serial number 9996)

Part No. 52853

Rev B9